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FD or ID fans are used for supply the air to combustion chamber of the boiler through airpreheater The air preheater is placed in the path of flue gases to preheat the air The flue gases produced by combustion of fuels in the boiler furnaces after passing around boiler tubes and super heater tubes Pass through a dust collector or precipitator where most of dust is removed before venting it of to atmosphere through chimney
Coal is the principal energy source for India because of its large deposits and availability Coal originated from vegetable matter, which grew millions of years ago Trees and plants falling into water decayed and later produced peat bogs Huge geological upheavals buried these bogs under layers of silt Subterranean heat, soil pressure and movement of earth's crust distilled off some of the bog's moisture and hardened it to form coal Basically classification of coal is based on Physical and chemical composition Peat Lignite and brown coal Bituminous coal Anthracite
Coal
Coal analysis
Proximate Analysis Gives: Behavior of coal when heated FC + VM + M + A = 100% by mass Ultimate Analysis Gives: chemical elements along with ash and moisture C + H + 0 + N + S + M + A = 100% by mass based on (a) as-received basis (useful for combustion calcu) (b) dry or moisture free basis (c) dry mineral-matter-free or combustible basis
Coal properties
There are certain properties of coal, which are important in power plant applications They are
sulphur content, heating value ash softening temperature swelling index grind ability, weather ability,
Peat
Low grade coal First stage coal formation Contains 90% moisture Small amount of volatile matter Not suitable for power plants Used in domestic purposes Requires 1-2 months for drying in sunlight
Bituminous coal
Containing 46-86% of fixed carbon and 20-40% of VM Ash content may vary 6-12 % High percentage of volatile matter CV of 32 MJ / Kg Available in two forms CAKING and NON Caking Sub-Bituminous is having less moisture, ash than lignite and no CAKING power, used in briquette or pulverized form Semi-Bituminous coal high carbon and heating value, contain less moisture, ash, sulphur, &VM, Has tendency to break into pieces
Anthracite Coals
Contains more than 86% fixed carbon &VM around 8% Ignites slowly has high CV of 36 MJ / Kg Low ash, zero CAKING power Difficult to pulverize Anthracite coal
Liquid fuels
They are easy to handle, store and to burn They have nearly constant heating values They are primarily a mixture of hydrocarbon compounds, which may also contain nitrogen, oxygen and sulphur The bulk of the hydrocarbons belong to the paraffin series, like methane (CH4), ethane (C2H6) propane (C3H8) and butane (C4H10) which are gaseous, and pentane (C5H12) hexane (C6H14) and octane (C8H18) which are liquid at STP In addition, there can be isoparaffins, cycloparaffins and aromatic compounds
Carbon: 83-87%, Hydrogen: 11-16%, Oxygen + Nitrogen 0-7%, Sulphur 0-4% There can also be some moisture and sediment Crude oil distilled into a number of fractions gasoline, aviation fuel, kerosene, light diesel oil, heavy diesel oil, lubrication oil The heavier fractions are used for boiler fuels and chemical production The required physical properties of fuel oil are
specific gravity, viscosity, pour point, flash point and heating value
Gaseous fuels
Transportation of natural gas is made through pipelines Natural gas is the cleanest of all fossil fuels It is free from ash and mixes well with air to undergo complete combustion producing very little smoke It consists of a mixture of the most volatile paraffinsmethane to pentane It has high hydrogen content and produces a considerable amount of water vapour when burned The heat of combustion varies from 33.5 to 40 MJ/m3 Since the major constituent of all natural gases is methane Liquid natural gas (LNG) is transported by special tankers and stored in spherical pressure vessels to be used when needed, particularly during peak load.
Other fuels
Industrial Wastes & Byproducts blast furnace gas, coke oven gas, and refinery gas sugar factory refuse (bagasse); saw mill wood dust, rice husk Synthetic fuels Gaseous and liquid fuels from coal economically and environment friendly manner Liquid fuels using mixtures of fine coal in oil have been known as colloidal fuel, coal-inoil and more recently, coal-oil mixtures (COM)
Coal handling
Coal Crushers
1.Ring Type Coal Crusher 2.Hammer Mill Coal Crusher 3.Brad Ford Breaker
OPERATION
The coal is fed at the top Is crushed by the action of rings that pivot off centre on a rotor or by swinging hammers attached to it Adjustable screen bars determine the maximum size of the discharged coal
Grate
Chamber type
Overfeeding
Overfeeding
Receives fresh coal from top surface has following distinct zones
Fresh or green coal Coal losing moisture (Drying zone) Coking layer (loosing of VM) Distillation zone Incandescent coke ( Fixed carbon is consumed) Combustion zone Ash layer progressively cooled
Operations
Primary air gets warmed up as it flows through the ash layer As it passes through the incandescent coke layer(1200 C) Carbon converted to Carbon dioxide releasing heat continues till oxygen is consumed, if layer is thick CO2 is converted to CO reducing layer temperature water gas reaction also takes The stream while passing through distillation zone VM is added In distillation zone moisture is added Know stream contains N,CO2,CO,H2,VM&moisture
Turbulence
Providing secondary air at right angles to up-flowing gas stream emerging out of fuel bed
Results
Carbon is in CO, CO2 both are color less Carbon with hydrogen in VM which will be cracked to form free carbon at high temperature suspended in gas stream If Burner is not designed properly or operated properly leads to unburnt carbon particles this appears as black smoke on chimney top
Underfeeding
Underfeeding
In underfeeding coal is fed from below Primary air passing through holes in tuyeres diffuses through spaces in the raw green coal picking up moisture In distillation zone to stream VM is added In incandescent zone VM breaks readily burns with secondary air present above it where it is fed from top VM burning is somewhat cooler need longer time to ignite and burn
Mechanical Stokers
Overfeeding 1. Traveling grate stoker 2. Chain grate stoker 3. Spreader stoker 4. Vibrating grate stoker Underfeed stoker 1. Single retort 2. Multiretort
Spreader stoker
Spreader stoker
Coal from hopper is fed by rotating feeder Feeder normally will have Blades fitted on the drum Fine particles burn in suspension Speed of the feeder varies with the steam output of boiler Grate is made up of CI bars, Links underneath the grate are connected to a lever Fuels used may be Bituminous, lignite, wood waste, baggase Coal size used in 6-36 cm
Underfeed stokers
Multiple retort
Bowl Mill
Bowl Mill
Pulverization
Advantages Low excess air requirement Less fan power Ability to use highly preheated air reducing exhaust losses Higher boiler efficiency Ability to bum a wide variety of coals Fast response to load changes Ease of burning alternately with, or in combination with gas and oil Ability to release large amounts of heat enabling it to generate about 2000 t/h of steam or more in one boiler Ability to use fly ash for making bricks etc. Less pressure losses and draught need.
Disadvantages
1. 2. 3. 4.
Added investment in coal preparation unit Added power needed for pulverizing coal Investment needed to remove fly ash before ill fan Large volume of furnaces needed to permit desired heat release and to withstand high gas temperature