Professional Documents
Culture Documents
Agenda
Quality, Evolution of quality management & gurus
TQM
● What, Why
● Concepts – Cost of quality, QFD, Benchmarking, Concurrent
Engineering
● Tools – 7 quality tools, 7 management tools
● Team issues
● Case: Punjab Tractors
● Benefits of TQM, Sins of TQM
● Other quality initiatives
● Future of TQM
What is Quality?
❧ Is a product’s or service’s ability to satisfy the
needs and expectations of the customer
• Kaoru Ishikawa
Quality Circles (QC), Ishikawa Diagram (Fishbone Diagram)
• Walter A. Shewart
Concepts of SQC
Germ Theory of Management- elimination of the virus of variability.
• Genichi Taguchi
Design of Experiments
Evolution of Quality Management
Salvage, sorting, grading, blending, corrective actions,
Inspection
identify sources of non-conformance
Passion to
Organisation
Results Focus deliver customer response ability
value
Appraisal Cost
Cost
Prevention Cost
Time
TQM Concepts
Quality Function Deployment
Links customer needs with design, development, engineering,
manufacturing and services.
Major TQM tool which is system and process oriented.
Achieve and display the results in the common matrix
diagram presenting one set of ideas against those of another,
thereby evaluating their relationships.
Quality systems thinking + Knowledge Understanding & satisfying Customer
requirements
QFD
❧ Flow Charts
❧ Run Charts
❧ Histograms
❧ Control Charts (Statistical Process Control)
12
11
10
0 2 4 6 8 10 12 14
Control Charts
M
Upper Control Limit (UCL)
E
A
S
U
R
E
M
E
N
T
TIME
Cause & Effect Diagrams…
Pareto Charts
100
Cumulative %
80
% of 60 56
faults
40
20 18
10 8 7
1
0
Causes
Team Roles and Responsibilities
Mission of TQM process improvement
teams
❧ Defining the process in detail
❧ Eliminating unnecessary activities
❧ Developing measures of performance
❧ Establishing performance baselines
❧ Setting improvement goals and changing the
processes to meet them
TQM Teams
❧ Composition of team
❧ Core members should represent key process activities
❧ Sometimes include process supplier and process customer
❧ Team Training
❧ Just in Time Training - learning is immediately reinforced through
application
❧ 7 QC tools, 7 Management tools, Benchmarking, Quality Function
Deployment, Concurrent Engineering
❧ Central productivity or TQM departments for communications,
facilitation and training; key middle managers trained.
TQM and Six Sigma…