INTELLIGENT CONTROLL OF STEAM GENERATOR

Waqar Uddin

Sp09-Epe-098
Kamran Zeb

Sp09-Epe-057
Sayed Ahmad Zaib

Sp09-Epe-067

 Introduction Components

Fuel Boiler Supper Heater Economizer Air pre-heater Condenser

Future Work

 Coal Natural Gas Petrol/diesel

Radio active substances

Bio Mass Substances

Close vessel which convert water into steam Its two types are
Water tube boiler
Fire tube boiler

Water tube boilers Water flows through tubes and hot gas of combustion flows over these tubes

Fire tube boilers Hot product of combustion passes through tubes surrounded by water

Water tube
It require less space Smaller size of tube

Fire tube
More space Large size of tube and

and drum High working pressure due to small drum

Less liable to explosion

drum Low working pressure due to large size of drum Liable to explosion

Chamber in which fuel is burnt to liberate heat energy It is made up of fire clay Silica Kaolin

These material resist change of shape, weight, or physical properties at high temperatures

Device which rise the temperature of steam above 100 degree centigrade It consists of group of tubes made up of special steel alloys like (chromium-molybdenum) These tubes are heated by the heat of flue gases It increase over all efficiency

 Device which heat the feed water on its way

to boiler it derive heat from the flue gases. It consists of parallel steel tube. The feed water flows through these tubes. Flue gases flow out side.

Advantages
Fuel economy from 5 to 15 percent 2. Increase boiler efficiency by 10 to 12 percent 3. Reduce temperature stresses in boiler
1.

Disadvantages
Cost of installation is high 2. Maintenance and regular cleaning is expensive 3. Extra floor space is occupied
1.

 Extract heat from flue gases and give it to air used for

combustion It consists of group of steel tubes air is heated by flue gas flowing in these tube this rises furnace temperature

Advantages
Increase thermal efficiency 2. Decrease chimney losses 3. Saving of fuel
1.

 Device which condense the steam at the

outlet
Condensed heat is then used as feed water to

economizer

 Boiler require clean and soft water for longer life

and better efficiency

this plant filter and softened water by chemical

treatment and deliver it to boiler

 To understand mathematical modeling intelligently control the parameters various

parts of steam generator.