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Presented by:
Aarohi Shah
M.Pharam
We shall discuss:
Advantages of Nasal Route as systemic delivery Limitations Anatomy of respiratory tract Metered Dose inhalers design NONPRESSURIZED SYSTEM PRESSURIZED SYSTEM Manufacturing of Inhalers Novel Excipients for Inhalation Drug Delivery Evaluation of MDI as per FDA Recent innovation in MDI Technology Application of MDI in Systemic Medication Market formulations References
Introduction
The first nasal administration of drugs was primarily employed for local drug effects. The potential nasal route for systemic delivery was discovered after the observation that nasally administered sympathomimetic and antihistaminic drug for local action has significant systemic effects. Nasally administered small dose display a rapid absorption that is comparable to intravenously administered drugs.
Limitations:
Rapid mucociliary clearance Chances of immunogenic reaction Inadequate availability of toxicity data for penetration enhancement Nasal pathology may adversely affect product effectiveness
Airway
Metering chamber
Air inlet
NONPRESSURIZED SYSTEM
Micronised drug is dissolved or dispersed in liquefied propellant (CFC). Before the propellant exits from the atomized nozzle, it is partially (1520%) evaporated and droplets are broken up by the violent evaporation generating droplets with wide distribution (1-5m). But due to alarms raised for stratospheric ozone depletion, a more environment friendly substitutes like Hydrofluoroalkane (HFA) came in light. They have the limitation of poor solvency which can be overcome by addition of cosolvents like ethanol. Some patients cannot fulfill the co-ordination requirements which is essential for maximum therapeutic benefits, breath actuated powder inhalers are developed.
SPINHALER
ROTAHALER
Formulation
Particle size (< 5m) Blended with large lactose particles PulmoSphere
Manufacturing Process
single dose devices Multi dose dispense discs
Ultrasonic devices
Ultrasound waves - a ceramic piezoelectric crystal
Nebulizer formulation:
The pharmaceutical solution technology - parenteral products Formulated in water Co-solvents pH above 5
PRESSURIZED SYSTEM
Compact pressurized dispensers designed for oral use, which deliver discrete doses of aerosolized medicament by inhalation to the lungs. The discharged spray undergoes flash evaporation of propellant liquid to produce a finely dispersed aerosol. The deposition, dependent on the mass of inhaled drug particles which have a suitably small aerodynamic size to be deposited in the required regions of the lungs. MDIs are apparently simple delivery dosage devices, but in practice very complex.
PRESSURIZED SYSTEM
Consists of five basic components :
Drug concentrate Liquefied propellant Container Metering valve Actuator
Drug Concentrate
Drug powders
Usually suspension, occasionally solution. Particle size - below 10 m in diameter and mostly below 5 m. The particle size distribution
Drug Concentrate
Drug Suspension
Aggregate irreversibly and deposit on pack surface The liquid and solid-phase densities Low solubility in the propellant Physical stability of the suspension assessed Surfactants Presence of minute amount of water.
Drug Concentrate
Drug Solution
When the drug is too soluble in propellant. A co solvent is required and it is usually ethanol. ethanol concentration (30-50% by wt.) some disadvantages: Retard evaporation of the spray, which increases oropharyngeal drug deposition and reduce respirable aerosol fraction. Chemical instability of drug Extraction from valve rubber seal
Propellants:
Mainly two types Liquefied Compressed gases e.g. CFC (chlorofluorocarbons), HCFC(Hydrochlorofluorocarbons), HFA(hydrofluoroalkanes) Non Liquefied Compressed gases e.g. N2, CO2 Liquefied compressed gases are preferred over the other one because:
Flash evaporation to give aerosol of fine particle size. Spray particle size remains constant during pack emptying as inhaler vapor pressure is maintained at constant level. While compressed gas aerosol performance coarsens due to decrease in gas pressure with increase in head space volume.
Propellants:
Currently only three propellants are approved worldwide for MDI products: CFCs 11, 12, and 114 Now a days, study of propellants of low or zero ozone depletion potential (ODP) is increasing. e.g., HCFCs 22,142b, and 152a Hydrofluroalkanes (HFA) are chlorine-free and are judged to have zero ODP. HFA-134a is an important promising replacent for CFC-12
Containers
Aluminum containers
They are light, strong, break resistant, compact and light proof and significantly inert. It is prepared by 2 methods
(1) Rapid impact slugging (2) Precision deep-drawing Uniform wall thickness, greater strength. The cans should be capable of withstanding internal pressure of at least 1000kPa (150 psig) without evident distortion.
Glass bottles
Plasticized PVC non bonded coating
Metering Valves
Function Complex assembly The valve for suspension products The typical metering valve
At rest
During release
Chamber refilling
Actuators (Adapter)
Discharge orifice (spray nozzle) and a socket to engage and form a seal with metering valve stem. A remarkable variety of actuator designs. But, original band tube arrangement with a separate mouthpiece cap remains predominant. Spacer The problem of poor patient co-ordination may also be reduced by using breath actuated inhalers, which are activated by the vacuum induced in the inhaler by an adequate inhalation flow rate.
Manufacturing of Inhalers
Mainly 3 methods (1) Cold Filling (2) Pressure Filling (3) Under Cup Filling Low atmospheric relative humidity should be maintained in filing area in all the methods.
Unscrambler
Hot Air
II
III
Cold Filling
Chilled Product Concentrate Chilled Propellant Valve
IV
VI
IV
VI
Product concentrate
IV
VI
Spray pattern
Allows the cross sectional uniformity of the spray to be determined at specified distances away from the pump orifice tip. In past FDA recommended : with impaction on TLC plates and manual interpretation of spray pattern. FDA`2003 draft : non impaction method based on laser sheet and digital camera using electronic images and automated analysis.
Plume Geometry
Side view parallel to the axis of the plume of the spray or aerosol cloud to be determined. In the past, the FDA recommended that plume geometry could be characterized in terms of plume angle, plume width, and plume height using high-speed flash photography. FDAs 2003 draft : laser sheet and high-speed digital camera with electronic images. ImageTherm Developed a SprayVIEW system to simplify the spray and plume geometry. Plume geometry and spray pattern measurement using SprayVIEW for an aqueous nasal spray.
Reproducibility of Valves
5 cans are selected from 100 cans supplied. Actuator is kept in place and container is weighed accurately to 0.5 mg. The valve is actuated once, container is reweighed and weight loss is recorded. Single actuations are repeated and weight loss is measured each time. The time interval between each individual actuation is recorded. The regions required to be evaluated are of initial actuations and actuations when aerosol container was approximately 10, 30, 50, 70, 95% empty. All actuations are performed with cans in inverted position.
Loss of prime
It is defined as valve delivery 15% below the mean. Onset of loss of prime is shown to be dependent on valve design as well as storage position. Aerosol is weighed to the nearest milligram before actuation. Aerosol can is placed in inverted position and press the actuator button for 3 seconds to ensure delivery of full dose. Let the unit stand at room temperature for 1 minute to allow complete evaporation of propellant and the can is reweighed. Valve delivery for actuation number 5 is considered as representative of the delivery from a fully primed metered dose valve.
AERx SYSTEM :
Sophisticated technology in order to provide precise dosing which includes, Controlled dose expression Control of aerosol particle size Management of the inhalation and delivery Inhalation and delivery coordination is optimized through a microprocessorcontrolled flow sensing system that actuates delivery only at the beginning of the inspiration and within the correct inspiratory flow rate.
AERx SYSTEM :
Cardiovascular drugs Dobutamine Angiotensin II antagonist Endocrine Hormones Human Growth Hormones Calcitonin Luteinizing Hormone-Releasing Hormone Insulin
Market formulations
Drug Salbutamol Brand name Asthalin inhaler(200MD, 400 MD) Vent Easecaps (dry powder inhalant) Terbutaline Fluticasone propionate Bricanyl inhaler/ misthaler Seretide Accuhaler Company Cipla Kresp Astra zeneca Glaxo
Isoprenaline
Salmeterol Salbutamol+Becometha sone dipropionate
Autohaler
Salmeter inhaler Aerocort inhaler
Cipla
Dr.Reddy Cipla
Beclomethasone Dipropionate
Budesonide
Cipla
Cipla
References:
Controlled Drug Delivery: Concept and Advances by S.P. Vyas and Roop K. Khar Pg. 315 382. Drugs and the Pharmaceutical Sciences: Nasal Systemic Drug Delivery, Volume 39 by Chien, Su and Chang. Encyclopedia of Pharmaceutical Technology; Volume 9; Metered dose Inhalers: Non pressurized systems; pg. 287 298 Encyclopedia of Pharmaceutical Technology; Volume 9; Metered dose Inhalers: Pressurized systems; pg. 299-329 The theory and practice of Industrial Pharmacy: Leon Lachman; Third edition: Pg. 589 618. Remington: The science and Pharmaceutical Pharmacy; 20th Edition; volume I; pg. 963-979.
References:
Test for reproducibility for metered dose aerosol valves for Pharmaceutical solutions; A. Cutie, J. Burger, C. Clawns; Journal of Pharmaceutical Science: Volume 70; No. 9; September 1981, pg. 1085-1087. Test method for evaluation of loss of prime in metered dose aerosol; Eugene F., William G.: journal of Pharmaceutical Science: Volume 77; No. 1; January 1988, pg. 90-93. www.fda.gov/cdere/guidance/2180dft.htm Encyclopedia of Pharmaceutical Technology; Volume 8: Intranasal Drug Delivery; pg.175-201. Encyclopedia of Pharmaceutical Technology; Volume 7: Hydrocarbons, pharmaceutical uses; pg 161-180.
References:
www.disprod.co.za www.astrazeneca.no www.zaversky.at www.training.seer.cancer.gov www.pharmatech.com