3 System Process Outline - SLP R2

Plant Overview
3. System/Process Outline
1st : July 08 & 09, 2008 2nd : July 12 & 13, 2008 TOSHIBA PLANT SYSTEMS & SERVICES CORPORATION
Classroom Lecture for SLP 60MW CCGT Power Plant Expansion Project
Plant Overview
3. System/Process Outline
1. 2. 3. 4. 5. 6. 7. 8. 9. Condensate System HRSG HP and LP System Feedwater System Main and Auxiliary Steam System Extraction Steam System Turbine Bypass System CW & ACW System CCCW System Condensate Drain System
Plant Overview
Condensate System (1)

1. Function of System
Makeup Water
PRE HTR
HPSH#2
HPSH#1
HP ECO
HP EVA
LP EVA
LPSH
Stack
The purpose of Condensate System is mainly to Condense the ST exhaust steam or dumpedDea HP LP steam by the Turbine Bypass System Feed the condensed water to the HRSG
ST GS System
Recirc. Pump
MP Line ( SLP ) LP Line ( SLP )
This system is comprised of the following lines ;BFP Mainstream Recirculation Line Spray Line MP Line ( LCP ) Gen GT Comp. Steam Turbine Gen Seal Water line
M M
Startup Vent
BD Tank (Continuous)
BD Tank (Intermittent)
Startup Vent
ST LP Casing Spray
2. Outline of System
CP LP Line ( LCP )
GSC
ST GS System Spray
Plant Overview

2.1. Condensate System Mainstream (1) Function of the line
Makeup Water Recirc. Pump
This system contains the following major equipment ;

M
MP Line ( LCP )
Main Condenser Gen GT Comp. Steam Turbine Gen Vacuum Pumps Condensate Pumps (CPs) ST Gland Steam Condenser (GSC)
ST LP Casing Spray
CP
GSC
LP Line ( LCP )
ST GS System Spray
Dea The purpose of Condensate System is to ; HP LP Condense the ST exhaust steam Condense dumped steam by the Turbine Bypass System Startup BD Tank BD Tank ST GS System Vent (Continuous) (Intermittent) Startup Feed the condensate water to the Deaerator BFP Vent
HPSH#2 HPSH#1 HP ECO HP EVA LP EVA LPSH
PRE HTR
Stack
Plant Overview

2.1. Condensate System Mainstream (2) Major Equipment Information
Equipment
Main Condenser
Type
Circular/ Axially Mounted/ Two Pass/ Divided Liquid Ring Vertical
Capacity, Design
Heat Load:37415kJ/s, Tube Material: SA249 TP316L 2x100% 2x100%, Flow:107m3/h, Total Head:193m @990kg/m3 1x100%
Manufacturer
Larsen & Toubro (India)
Vacuum Pumps Condensate Extraction Pumps ST Gland Steam Condenser
Tsurumi (Japan) Torishima (Japan)
Shell & Tube
Siemens (Czech) This is a part of ST System

5
Plant Overview

2.1. Condensate System Mainstream (3) Hotwell Level Control
Condenser Hotwell is controlled by the HP CV at the Deaerator Inlet.

HPSH#2 HPSH#1 HP ECO
Dea LP
PRE HTR LP EVA Stack
ST GS System
BD Tank (Intermittent) BFP
M M
MP Line ( LCP )
Gen
GT
Comp.
Gen
Steam Turbine
MP Line ( SLP ) LP Line ( SLP ) CP LP Line ( LCP ) GSC
ST LP Casing Spray
ST GS System Spray
Note The Makeup-water CV at DeaeratorStartup inlet BD Tank BD Tank Vent (Continuous) (Intermittent) is used for the level control of the LP Startup Vent Drum.
LPSH
HP EVA
Plant Overview

2.2. Condensate Recirculation Line
Makeup Water
PRE HTR
HPSH#2
HPSH#1
HP ECO
HP EVA
LP EVA
In general, this system is provided to secure minimum required water flow for either condensate pump or GSC (gland HP steam condenser).
ST GS System
Recirc. Pump
Dea LP
Stack
Vent (Continuous) (Intermittent) In SLP case minimum requirement Startup Vent comes from GSC (Min. Required Flow : 25 t/h) BD Tank BD Tank
M M
Startup
MP Line ( LCP )
Recalculation flow goes back to the Gen GT Comp. Gen Condenser Hotwell Pneumatic actuated FCV and FT are provided for this purpose
Steam Turbine
ST LP Casing Spray
CP LP Line ( LCP )
GSC
ST GS System Spray
Line is tapped from GSC outlet
LPSH
Plant Overview

2.3. Condensate Spray Line

Makeup Water
This line feeds spray water to the following system/equipment ; Recirc. Pump
ST GS System
After the tapping point, Ystrainer is installed. Differential pressure is monitored MP Line ( LCP ) Gen Comp. by DCS. GT Gen
M M
Startup Vent
Vent
Steam Turbine
ST LP Casing Spray
ST GS System Spray
LP Extraction Steam DSH HP ST LP Casing Spray ST Gland Steam System Spray HP and LP Turbine Bypass DSHStartup
HPSH#2 HPSH#1 HP ECO HP EVA LPSH
Dea LP
Plant Overview

2.4. Condensate Seal Water Line
Makeup Water
This line feed seal water to the following equipment/system ; Vacuum Pump Seal Line HP
Recirc. Pump
Dea LP
PRE HTR LP EVA
ST GS System
The following need seal water to avoid air entering inside the devices;
Startup Vent
M M
Startup Vent
Condenser Drain Valve MP Line ( LCP ) Condensate Pump Inlet Isolation Valves Gen GT Comp. Steam Turbine Gen Minimum Flow Control Valve Outlet Isolation Vacuum Breaker Outlet Pipe
LP Line ( LCP )
ST LP Casing Spray
CP
GSC
P&ID LINK
ST GS System Spray
The valves which downstream or upstream is connected to vacuum lines.

HPSH#2 HPSH#1 HP EVA HP ECO LPSH
Stack
Plant Overview
2. HRSG HP and LP System
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Plant Overview
1. General
HRSG (1)
One (1) - natural circulation, horizontal gas flow, dual pressure heat recovery steam generator (HRSG) is provided to produce superheated steam by exchanging the heat from the GT exhaust gas. All the devices/equipment of the HRSG (both HP and LP) are controlled by plant DCS.
11
Plant Overview
2. LP System 2.1. LP System Main Equipments/Lines

HRSG LP System mainly consists of ; Heat Exchanger Preheater LP Drum with Deaerator Associated System/Equipment - Preheater Recirculation Line* - Preheater Bypass Line* Makeup Water Line to Deaerator* Pegging Steam Line* Chemical Injection Line Intermittent Blowdown Line LP Startup Vent (on outlet piping)
HRSG (2)
LP Evaporator LP Superheater
12
Plant Overview
HRSG (3)
2.2. Preheater and Associated System (1) Preheater Recirculation Line
This system is provided for the purpose of maintaining the tube outer surface temperature of the Preheater above dew point of HP exhaust gas.
Inlet Temp 50C
Makeup Water
Recirc. Pump
Dea LP
ST GS System
BD Tank (Intermittent) Inlet Water Temp < 50 C Startup BFP Vent The system will be online. Inlet Water Temp 50C BD Tank (Continuous) BD Tank (Intermittent)
Startup Vent
Preheater outlet water is returned to the inlet

M
MP Line ( LCP )
2x100% Recirculation Pumps are provided. Gen GT Comp. ARC Valve is provided for the control of minimum required flow.
GSC Classroom Lecture for SLP 60MW CCGT Power Plant Expansion Project CP Gen Steam Turbine
ine P)
ne P)
ST LP Casing Spray
ST GS System Spray
13
LP Line ( LCP )
Plant Overview
HRSG (4)
2.2. Preheater and Associated System (2) Preheater Bypass Line
This system is provided for the purpose of avoiding steaming at downstream of the Hotwell Level CV HP Valve before Deaerator.
HPSH#2 HPSH#1 HP ECO HP EVA
Drum Temp - 1C
Recirc. Pump
Makeup Water
Dea LP
ST GS System
Vent
BFP
Water temp after the confluence is controlled by the bypass flow.

M M
MP Line ( LCP )
Water temp before the CV is controlled at ; Gen GT Steam Turbine Gen LP Drum Comp. Temp - 1 C
ine P)
ne P) GSC Classroom Lecture for SLP 60MW CCGT Power Plant Expansion Project CP LP Line ( LCP )
ST LP Casing Spray
ST GS System Spray
Preheater Outlet Temp LP Drum Temp Startup BD Tank BD Tank Vent (Intermittent) (Continuous) will be online. The system Startup
LPSH
14
Plant Overview
HRSG (5)
2.3. LP Drum with Deaerator and Associated System (1) Make-up Water Line to Deaerator
To handle large amount of makeup water that need deaeration, the Make-up Water HP Line is connected to the Deaerator.
ST GS System Startup Vent BD Tank (Continuous) BD Tank (Intermittent) Makeup Water Recirc. Pump
Dea LP
PRE HTR LP EVA LPSH Stack
Deaerator is installed on the LP Drum

Startup Vent
Deaerator is designed to reduce DO (Dissolved Oxygen) content down to a maximum of 7 ppb.

M M
MP Line ( LCP )
Gen
GT
Comp.
Gen
Steam Turbine
ST LP Casing Spray
ST GS System Spray
15
Plant Overview
HRSG (6)
2.3. LP Drum with Deaerator and Associated System (1) Make-up Water Line to Deaerator (Continue)
LP Drum water level is controlled by the make-up water flow CV.
Note The CV at Deaerator inlet is used for the level control of the Condenser Hotwell.
Startup Vent BD Tank (Continuous) BD Tank (Intermittent) Makeup Water Recirc. Pump
Dea LP
HP
ST GS System
Startup Vent BFP

M M
MP Line ( LCP )
Gen
GT
Comp.
Gen
Steam Turbine
ST LP Casing Spray
ST GS System Spray
16
Plant Overview
HRSG (7)
2.3. LP Drum with Deaerator and Associated System (2) Pegging Steam Line
Dea HP
LP
ST GS System Startup Vent
Startup Vent BFP

M M
MP Line ( LCP )
Gen
GT
Comp.
Gen
Pegging Steam Line is provided to utilize auxiliary steam for water heating and deaerating the LP drum water prior to and during unit start.
Steam Turbine CP GSC
LP Line ( LCP )
ST LP Casing Spray
ST GS System Spray
17
Plant Overview
3. HRSG HP System 3.1. HP System Main Components/Lines

HRSG HP System mainly consists of ; Heat Exchanger HP Economizer HP Drum HP Evaporator HP Superheater#1 HP Superheater#2 Associated System/Equipment - Continuous Blowdown Line - Intermittent Blowdown Line - Desuperheator (between #1 and #2) - HP Startup Vent (on outlet piping) - ST Gland Steam Supply Line* (on outlet piping) (Common for HP and LP System)
HRSG (8)
Blowdown System
18
Plant Overview
HRSG (9)
3.2. HP Steam System and Associated System (1) ST Gland Seal Steam Supply System
Gland seal steam for the ST is supplied from HPSH outlet Dea Required Steam Condition for the LP Steam Turbine is as follows ;
Recirc. Pump Makeup Water
HP
HPSH#2 HPSH#1 HP EVA
PRE HTR
HP ECO
LP EVA
LPSH
Stack
Startup Vent
BFP
M M
MP Line ( LCP )
Gen
GT
Comp.
Gen
Steam Turbine
ST LP Casing Spray
Pressure : Min. 20 bar(g) Temperature : Min. 320 C
ST GS System Spray
19
Plant Overview
3. Feedwater System
20
Plant Overview
Feedwater System (1)

The purpose of the Feedwater System is mainly to supply the feedwater from the HRSG LP Drum to the HRSG BD Tank ST GS System HP Section.
HPSH#2 HPSH#1
Makeup Water
Recirc. Pump
Dea HP
HP ECO HP EVA LPSH
LP
Startup Vent
(Continuous)
Startup Vent BFP

M M
MP Line ( LCP )
Gen
GT
Comp.
Gen
Steam Turbine
ST LP Casing Spray
ST GS System Spray
21
Plant Overview


ST GS System Startup Vent Makeup Water
This system is comprised of the following lines ; Mainstream Recirculation LineHP Spray Line BFP Balance Line
Recirc. Pump
Dea LP
PRE HTR HP ECO LP EVA LPSH Stack
Startup Vent BFP

M M
MP Line ( LCP )
Gen
GT
Comp.
Gen
Steam Turbine
ST LP Casing Spray
ST GS System Spray
22
Plant Overview

2.1. Feedwater System Mainstream
Makeup Water
Startup Vent
(Continuous)
Startup Vent BFP

M M
This system includes following equipment ;

MP Line ( LCP ) MP Line ( SLP ) LP Line ( SLP ) CP LP Line ( LCP )
Boiler Feed Water Pumps (BFPs)

Gen GT Comp. Gen Steam Turbine
ST LP Casing Spray
GSC
ST GS System Spray
The purpose of the Feedwater System Mainstream is to supply feedwater from the HRSG LP Drum to the HRSG HP Section. Tank BD ST GS System
HPSH#2 HPSH#1
Recirc. Pump
Dea HP
HP ECO HP EVA LPSH
LP
23
Plant Overview

2.1. Feedwater System Mainstream (2) Major Equipment Information
Equipment
Boiler Feed Water Pumps
Type
Capacity, Design
Manufacturer
Multistage 2x100%, Torishima Centrifugal Pump Flow:92.6 m3/h, (Japan) Total Head:888 m @931kg/m3, Diff Press : 81barG
24
Plant Overview

2.2. Feedwater Recirculation Lines
Makeup Water
This system is provided to secure minimum required water flow for Boiler Feedwater HP Pump.
Recirc. Pump
Dea LP
The recirculation flow goes back to LP Drum. Pneumatic actuated FCV MP Line ( LCP ) Gen GT Comp. and FT are provided on each Recirculation Line.
Startup Vent
(Continuous)
(Intermittent)
Startup Vent BFP

M M
Gen
Steam Turbine
ST LP Casing Spray
CP LP Line ( LCP )
GSC
ST GS System Spray
The lines are tapped from BD Tank ST GS System each pump discharge.BD Tank
25
Plant Overview

2.3. BFP Balance Lines
The pump is equipped with a thrust balancing mechanism HP inside the pump. Inside the pump, part of the discharge water goes into this BD Tank BD Tank ST GS System (Continuous) (Intermittent) mechanism, then discharged Startup Vent outside the pump.
HP EVA HPSH#2 HPSH#1 HP ECO LPSH
Makeup Water
Recirc. Pump
Dea LP
Startup Vent BFP

M M
The outlet nozzle of the balance line is connected to LP MP Line ( LCP ) drum for Gen GT recovery. water Comp.
Gen
Steam Turbine
ST LP Casing Spray
CP LP Line ( LCP )
GSC
BFP Section
ST GS System Spray
26
Plant Overview

2.4. Feedwater Spray Lines
This line feeds spray water to the following system ;
HP EVA
Makeup Water
Recirc. Pump
Dea LP
HP to MP Extraction System MP Extraction Steam System

HPSH#2 HPSH#1 HP ECO
HP
BD Tank ST System GSAfter the tapping (Continuous) Startup Vent point, Y-strainer is installed
Startup Vent BFP

M M
Differential pressure MP Line ( LCP ) Gen is monitored GT DCS. by Comp.

Gen
Steam Turbine
ST LP Casing Spray
CP LP Line ( LCP )
GSC
ST GS System Spray
27
Plant Overview
4. Main & Aux. Steam System
28
Plant Overview
Main & Aux. Steam System (1)

Makeup Water
HP
PRE HTR
The purpose of Recirc. Pumpsystem is this mainly to supply HRSG Dea production steam to the Steam LP Turbine.
LP EVA Stack
Startup Vent BFP

M M
MP Line ( LCP )
Gen
GT
Comp.
Gen
Steam Turbine
ST LP Casing Spray
ST GS System Spray
29
Plant Overview

Makeup Water
This system is comprised of the following lines ;

HP
Recirc. Pump
PRE HTR
LP EVA
Stack
Dea HP Main Steam Line LP LP Main Steam Line HP to MP Steam Bypass Line
Startup Vent BFP
M M
MP Line ( LCP )
Gen
GT
Comp.
Gen
Steam Turbine
ST LP Casing Spray
ST GS System Spray
30
Plant Overview

2.1. HP Main Steam Line
Makeup Water Recirc. Pump The purpose of the line is to Dea supply HPSH outlet steam to the LP Steam Turbine HP Section.
HP
Startup Vent BFP

M M
MP Line ( LCP )
Gen
GT
Comp.
Gen
Steam Turbine
( SLP ) This line contains the HP steam isolation valve ; LP Line ( SLP ) Isolation for HP main steam Valve) bypass line for HP turbine warming LP Line ( LCP MP Line
ST LP Casing Spray
CP
GSC
ST GS System Spray
31
Plant Overview

2.2. LP Main Steam Line
Makeup Water Recirc. Pump The purpose of the line is to Dea supply the LPSH outlet steam to LP the Steam Turbine LP Section.
HP
Startup Vent BFP

M M
MP Line ( LCP )
Gen
GT
Comp.
Gen
Steam Turbine
ST LP Casing Spray
ST GS System Spray
32
Plant Overview

2.3. HP to MP Bypass Line
Makeup Water Recirc. The purpose of thePump is to line Dea deliver the HPSH outlet steam LP to the Extraction System by bypassing the Steam Turbine.
HP
HPSH#2 HPSH#1 HP EVA HP ECO LPSH
Startup Vent
This line conains the following ; BD Tank

(Intermittent)
HP to MP PRDS
M M
BFP
MP Line ( LCP )
Gen
GT
Comp.
Gen
Steam Turbine
ST LP Casing Spray
ST GS System Spray
33
Plant Overview
5. Extraction Steam System
34
Plant Overview
Extraction Steam System (1)

The purpose of this system is to feed the Steam Turbine extraction steam. HP
Makeup Water
Recirc. Pump
Dea LP
Startup Vent BFP

M M
MP Line ( LCP )
Gen
GT
Comp.
Gen
Steam Turbine
ST LP Casing Spray
ST GS System Spray
35
Plant Overview

MP Extraction Steam Line
Makeup Water
This system is comprised of the following lines ;

Dea LP
PRE HTR LP EVA LPSH
Recirc. Pump
LP Extraction Steam Line

ST GS System Startup Vent BD Tank (Continuous) BD Tank (Intermittent) Startup Vent
HP
Stack
M M
MP Line ( LCP )
Gen
GT
Comp.
Gen
Steam Turbine
ST LP Casing Spray
ST GS System Spray
36
Plant Overview

2.1. MP Extraction Steam Line
Makeup Water
The line is equipped with DSH to meet the temperature Dea requirement at T.P.
HP
HP EVA
Recirc. Pump
ST GS System
Startup BD Tank BD Tank BD Tank Vent Interconnection Line is (Intermittent) provided with LCP. (Normally isolated) (Continuous) (Intermittent) Startup Vent BFP
T.P. Press : 26.0 barG M T.P. Temp : 243.1 C M(Sat. temp + 15 C)

MP Line ( LCP ) Gen GT Comp. Gen Steam Turbine
ST LP Casing Spray
ST GS System Spray
No PCV is provided on the line Pressure is controlled by the Steam Turbine. (Internal Extraction Pressure Control)
PRE HTR HPSH#2 HPSH#1 HP ECO LP EVA LPSH Stack
LP
37
Plant Overview

2.2. LP Extraction Steam Line
Makeup Water
The line is equipped with PRDS to meet the pressure/temperature Dea requirement at T.P.
PRE HTR HPSH#2 HPSH#1 HP ECO HP EVA LP EVA
Recirc. Pump
Interconnection Line is provided with LCP. (Normally isolated)

LPSH Stack
HP
LP
Startup Vent BFP
T.P. Press :M9.8 barG T.P. Temp :M203.3 C (Sat. temp + 20 C)

MP Line ( LCP ) Gen GT Comp. Gen Steam Turbine MP Line ( SLP ) LP Line ( SLP ) CP LP Line ( LCP )
ST LP Casing Spray
GSC
ST GS System Spray
38
Plant Overview
6. Turbine Bypass System
39
Plant Overview
Turbine Bypass System (1)

The purpose of Turbine Bypass system is to dump excess steam to Condenser.
This system is used in the cases that steam pressure at the Steam Turbine inlet needs to be controlled, namely ;
Steam Turbine Start-up or Shutdown Steam Turbine Trip
The system is controlled by plant DCS.
40
Plant Overview

2. Controlled Parameters
The Turbine Bypass System contains pressure reducing valves and desuperheaters to control the following parameters ; Controlled Parameter HP Turbine Bypass Line LP Turbine Bypass Line ST Inlet Press. Cond. Inlet Temp. ST Inlet Press. Control Device HP PRDS (control valve part) HP PRDS (desuperheater part) PCV
Cond. Inlet Temp.
DSH
41
Plant Overview

3. System Capacity
HP TB System Capacity : 100 % HP
Makeup Water
Recirc. Pump
Dea LP
PRE HTR LP EVA
LP TB System Capacity : 100 %

Stack
Startup Vent BFP

M M
MP Line ( LCP )
Gen
GT
Comp.
Gen
Steam Turbine
ST LP Casing Spray
ST GS System Spray
42
Plant Overview
7. CW & ACW System
43
Plant Overview
CW & ACW System (1)

1. Circulating Water System (CW System) (1) Outline of System
The purpose of CW System (Circulating Water System) is to supply cooling water to the Main Condenser. This system contains the following major equipment ; Cooling Tower Circulating Water Pumps (CWPs) Condenser Tube Cleaning System
Ball Separator Cooling Tower Main Condenser
CWPs
44
Plant Overview
CW & ACW System (2)

1. Circulating Water System (CW System) (2) Major Equipment Information
Equipment
Cooling Tower
Type
Mechanical/ Induced Draft/ Counter Flow Centrifugal Pump
Capacity, Design
2x60% (2 Cells), 4750 m3/h 2x100%, Flow : 4442m3/h, Total Head : 21.8m @993kg/m3 -
Manufacturer
ICS (USA)
Circulating Water Pumps (CWPs) Condenser Tube Cleaning System
Torishima (Japan)
On-load Ball Cleaning
GEA (India)
45
Plant Overview
CW & ACW System (3)

2. Auxiliary Cooling Water System (ACW System) (1) Outline of System
The purpose of ACW System (Auxiliary Cooling Water System) is to supply cooling water to the following systems. CCCW* System for Gas Turbine CCCW* System for Steam Turbine Vacuum Pump Seal Water Cooler The line is directly tapped from the Cooling Tower Basin. Cooling water for the above system is circulated by dedicated pump (Auxiliary Cooling Water Pump). The return line is connected to CW line before Cooling Tower inlet.
(*)CCCW = Closed Cycle Cooling Water
46
Plant Overview
CW & ACW System (4)

2. Auxiliary Cooling Water System (ACW System) (1) Outline of System (Continue) Main Condenser
Ball Separator Cooling Tower
Vac. Pump Seal Water Coolers
CWPs
ACWPs
CCCW System for Gas Turbine CCCW System for Steam Turbine
The line is directly tapped from the Cooling Tower Basin. Aux. cooling water is pumped up and supplied by dedicated pump (Auxiliary Cooling Water Pump). Interconnection line is provided for water filling of CW System. The return line is connected to the CW line before the Cooling Tower inlet.
47
Plant Overview
CW & ACW System (5)

2. Auxiliary Cooling Water System (ACW System) (2) Major Equipment Information
The system contains the following major equipment ;
Equipment Type Capacity, Design Manufacturer
Aux Cooling Water Pumps (ACWPs)

CCCW Heat Exchangers for GT CCCW Heat Exchangers for ST
Centrifugal Pump
2x100%, Flow : 400m3/h, Total Head : 40m @1000kg/m3

Heat Exchange :2026kW Heat Exchange :1147kW
Torishima (Japan)
Plate
Hisaka (Japan)
Plate
Hisaka (Japan)
48
Plant Overview
8. CCCW System
49
Plant Overview
CCCW System (1)

The purpose of CCCW System (Closed Cycle Cooling Water System) is to circulate cooling water for the following heat exchangers. The system is comprised of following the two circuits.
CCCW System for Gas Turbine

CCCW System for Steam Turbine & BOPs
Heat from the equipment is absorbed in the CCCW system. Then the heat is transferred to ACW System by the CCCW Heat Exchangers. (Indirect contact heat exchange)
50
Plant Overview
CCCW System (2)

2. CCCW System for Gas Turbine & Auxiliaries
Cooling System for the GT related components are independently provided. Cooling water is circulated by a shaft driven pump of the GT. A dedicated Head Tank for this circuit is provided.
Makeup (Demin Water)
GT Package
Generator Coolers
Head Tank for GT
CCCW HEX for GT 2x100%
Lube Oil Coolers Flame Detectors Chemical Pot GT Support Legs
51
Plant Overview
CCCW System (3)

3. CCCW System for Steam Turbine & BOPs
This system supplies cooling water for the other components than the GT components. A dedicated Head Tank for this circuit is provided.
Head Tank for ST Chemical Pot
STG Lube Oil Coolers ST Generator Coolers BFPs

HRSG Preheater Recirc. Pumps
CCCW HEX for ST 2x100%
Sampling Rack Cooler
52
Plant Overview
9. Condensate Drain System
53
Plant Overview
Condensate Drain System (1)

The purpose of this system is to collect drains from the Steam Turbine and transfer those back to the Condenser Hotwell by pumps.
The system is contains the following equipment ;

Condensate Drain Flash Pipe
Condensate Drain Pumps
54
Plant Overview
Condensate Drain System (2)

1. Outline of System (Continue)
Steam Turbine
Main Condenser
Condensate Drain Pumps (2x100%)
Flash Pipe
Upper piping of the Flash Pipe is connected to the Condenser tube bundle zone. Flash Pipe drain is transferred to the Condenser Hotwell.
55
Plant Overview
End of 3. System/Process Outline
TOSHIBA PLANT SYSTEMS & SERVICES CORPORATION
56

3 System Process Outline - SLP R2

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3 System Process Outline - SLP R2

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Plant Overview

Condensate System (1)

MP Line ( SLP ) LP Line ( SLP )

Condensate System (2)

This system contains the following major equipment ;

MP Line ( SLP ) LP Line ( SLP )

Condensate System (3)

Vacuum Pumps Condensate Extraction Pumps ST Gland Steam Condenser

Tsurumi (Japan) Torishima (Japan)

Shell & Tube

Siemens (Czech) This is a part of ST System

Condensate System (4)

Condenser Hotwell is controlled by the HP CV at the Deaerator Inlet.

BD Tank (Intermittent) BFP

MP Line ( SLP ) LP Line ( SLP ) CP LP Line ( LCP ) GSC

Condensate System (5)

BD Tank (Intermittent) BFP

MP Line ( SLP ) LP Line ( SLP )

Line is tapped from GSC outlet

Condensate System (6)

BD Tank (Intermittent) BFP

MP Line ( SLP ) LP Line ( SLP ) CP LP Line ( LCP ) GSC

Condensate System (7)

BD Tank (Intermittent) BFP

MP Line ( SLP ) LP Line ( SLP )

The valves which downstream or upstream is connected to vacuum lines.

2. HRSG HP and LP System

2. LP System 2.1. LP System Main Equipments/Lines

Inlet Temp 50C

Preheater outlet water is returned to the inlet

Water temp after the confluence is controlled by the bypass flow.

Deaerator is installed on the LP Drum

BD Tank (Intermittent) BFP

Deaerator is designed to reduce DO (Dissolved Oxygen) content down to a maximum of 7 ppb.

MP Line ( SLP ) LP Line ( SLP ) CP LP Line ( LCP ) GSC

Startup Vent BFP

MP Line ( SLP ) LP Line ( SLP ) CP LP Line ( LCP ) GSC

ST GS System Startup Vent

Startup Vent BFP

MP Line ( SLP ) LP Line ( SLP )

3. HRSG HP System 3.1. HP System Main Components/Lines

ST GS System Startup Vent

MP Line ( SLP ) LP Line ( SLP ) CP LP Line ( LCP ) GSC

Pressure : Min. 20 bar(g) Temperature : Min. 320 C

Feedwater System (1)

Startup Vent BFP

MP Line ( SLP ) LP Line ( SLP ) CP LP Line ( LCP ) GSC

Feedwater System (2)

Startup Vent BFP

MP Line ( SLP ) LP Line ( SLP ) CP LP Line ( LCP ) GSC

Feedwater System (3)

Startup Vent BFP

This system includes following equipment ;

Boiler Feed Water Pumps (BFPs)

Feedwater System (4)

Feedwater System (5)

Startup Vent BFP

MP Line ( SLP ) LP Line ( SLP )

Feedwater System (6)

Startup Vent BFP

Feedwater System (7)

HP to MP Extraction System MP Extraction Steam System

Startup Vent BFP