Technics and equipment of vibrating core Status ans development for concrete pipe China build material saving

energy center: administrative vice director China build material mechanical association: administrative director China cement product industry: expert Suzhou Kexing concrete and cement product equipment Co.,Ltd:general manager Suzhou concrete and cement product academe :rector assistant

Cujianzhong

Core vibrating technicology main advantage Control on floorvertical and close underground

Dry cast Work performance :20-60

Unload out mould at once

No need vapor for maintain commonly

vibrating frequence, swing and vibrating force can be adjusted Can be adjust easily according to Dia of the pipeequipment can fit product very well, usually two equipment can produce 600-3000
KXXM-extend type 600-1800
KXXM- extend type 1350-3000

Can meet big and various product

High efficiency One station can produce over 100m of pipe if quantity of bottom plate is enough .

Application for core vibration technics

1.Research to some companies which has adopted core vibration technics, product main quality performance as below(average) more well compare with national standard crack load is 1.85 times of national standard inner hydraulic pressure is 4.13 times of national standard.

2Produce cost compare with other technics

according to drain pipe producingcore vibration compare with hang roller unit for concrete per cube meter
technics item
1 2

Hang roller 400 100 2.6hour 18.8degre e

Core vibration 370 50 -0.6hour 5.2degree

saving 30 50 -2hour 13.6deg ree

RMBYuan 10.5 30.0 60.0 25 11.6

Cement cost vapor coal winter other

3 4 5 6

manpower electricity

No compare for the same Total saving77.1107.1 per cube meter

3.Research to Spec of product for companies which Adopted core vibrating techics Beforehand put a metal part in the pipe for some company ,such as Hongji of Nanning province ,very convenience for swing and construct.

Beforehand part

Xiamen Qianqiuye company has produced the drain pipe with foundationno concrete base for this type for open

channel so construct very fast.

Mould

Peking Jinglong company has mass-produced Dia of3m drain pipe by core vibrating technics .

Wuhan Shuangqi and Shantou Fuxi companies have successfully made resist erode pipe with PVC liner by core vibrating machine

Compare for three type technics

No 1 2 3

Technics type
Item Produce efficiency Labor intension automatic

Vertical core vibrating

high low high

Centrifugal low high mid

Hang roller low high mid

4
5 6 7 produce line cost

Product Spec
Product adaptability for project Need area Produce cost Once invest Equipment invest Product line invest

big
best small low high low low no one Nature maintain high high best well

mid
well big high low mid high much many Vapor maintain mid mid well best

small
bad big high low mid high few many Vapor maintain low low bad bad

9 10 11

Disuse slurrysewage Mould quantity Maintain condition Dimension precision Out pressure

12

Product quality

Resist leakage performance appearance

Development of China for core vibrating machine

From 20 century 80 end, Shanghai first imported foreign core vibrating machine follow to 2004,Hangzhou,Wuhan,JiashanKunshanPeking have also imported foreign core vibrating machine one by one, such as Pedershaab of Danmark, Colly of Italy BFS and so on. laternational company has developed such machine, till now over 40 companies have adopted national machine.

workshop for core vibrating machine

July,2002Suzhou Kexing concrete and cement

product equipment Co.,Ltd undertook science and technology department task Research for vertical core vibrating machine of producing drain pipe

August ,2004, Suzhou Kexing concrete and cement product equipment Co.,Ltd finished 13502400,length2.5m vertical vibrating machine, and successfully passed testlater completed the machine for big and small drain pipe now the machine capacity:Dia from600 to 3000,length is under 3m and issue factory standardform series equipment Dec,2004our company sold the first machine

machine of producing drain pipepassed checkup comments fill up the blank for the industry advanced level for the international ,some performance are better than import equipment For ensure product qualityOct,2006our company undertook national standard forcore vibrating machine for pipe Jun,2007our company export vertical vibrating machine with one station of1350-2400 to Kazakstan Oct,2007vertical vibrating machine for pipe obtained second-class award of national science and technology progress Asvertical vibrating machine for pipeextend Apr,2008 our company undertook task from science and technology departmentprefabricate public box culvertmaking machine

Jun,2008advanced machine run successfully in Tangshan Yonghong made by Suzhou Kexing concrete and cenent product equipment Co.,Ltd. This equipment has control automaticly by computer monitor producing automaticlysafety defend settingfeed and orientation automaticly tighten automaticly, distance of grind and press control automaticly and so on
Till Jul ,2008our company has cooperated with 27 company, sold 60 sets core vibrating machine and run very well, some main system and vibrator have run 4 years without failure.

Condition for core vibrating producing line

1.invest all equipment for producing line: four million (RMB) 2.Area requirment About:1800 3.Market and capacity 10000

 ?1500-3000,
8

?1500-3000
4 3

?600-1500

?600-1500,

Ensure faucet precision 1:add protect ring

Ensure faucet precision 2:grind faucet

Development foreground for core vibrating technics

As evident advantage for quality and produce cost downit will

develop continuously and rapidly Automatic machine for Multiple mid and small Dia pipe producing at same time will be popular.

Automatic machine for Multiple mid and small Dia pipe producing at same time will be popular.

Suzhou concrete and cement product equipment Co.,Ltd

Thanks