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MASS HOUSING AT
AFFORDABLE COST
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ABOUT RCF
Rashtriya Chemicals and Fertilizers Limited is a PSU of GOI engaged in the field of Fertilizers and Chemicals. We manufacture about 26 Lakh MT of fertilizers per year and about 20 Industrial Chemicals. We sell 50 Lakh MT fertilizers. We are ISO-9001, 14001 and OHSAS 18001 certified company. We are one amongst top 10 MOU signing PSUs ++ 91 7666717696 of India
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1} WALL PANELS
(SIZE 12 M. X 3 M. X 124 MM THICK)
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Panel is reinforced by micro-strand glass rovings (13 microns) by both ways on all four sides - both flanges and webs. This reinforcement provide load bearing capability & confinement property when cavities filled up with concrete.
Tensile strength of glass roving (single filament) is 3100-3800 Mpa (tensile strength of
glass roving is much higher than even that of steel used for concrete reinforcement which is maximum @ 500 Mpa)
Elastic Modulus of glass roving is 76-78 Gpa This provide very high load bearing capability to the panel making into a composite material.
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maximum temp recorded using electronic recorder on the opposite side is 57 oC on empty panel
maximum temp recorded using electronic recorder on the opposite side is 66.7 oC on panel with concrete infill
With 6 panels pieces a small house can be built in a day or two by self help work by grassroots community.
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With 2-3 RW panels a small house can be built which is strong and durable with more cool and living comfort.
By cutting into required sizes, 4 for four walls, 2 pieces as roofing panels for sloped roof, a small house can be built by self help within days ++ 91 7666717696
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10000 litres of water . . . 2.43 m3 / 86 cft river sand . . . 8m3 / a lorry load agri soil . . . 0.80 tons of cement . . . emission of 2.9 tons CO2 . . .
With 6 panels of required size, 4 for four walls and 2 pieces for sloped roof a small house can be built by self help within a days
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one panel of 36 sq. m can replace 3960 bricks (a lorry load of bricks)
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Tensile strength
Ductility
28.8 kN/m
Thermal resistance 0.36 R
4.11
Sound Transmission Class - STC 40
154 tons
Earthquake resistant: test withstood earthquakes up to Richter Scale 8
Saving
Water River sand Agri soil Cement Steel
Very low maintenance cost Saving in recurring energy cost for Time of cooling (air construction conditioning) [88%] ++ 91 7666717696
8%
25%
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CUTTING OF PANEL TO REQUIRED SIZES USING AUTOMISED CUTTING SAW MACHINE IN RAPID WALL PLANT
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TRANSPORTATION
After cutting Rapidwall is loaded onto collapsible frames, ready for transport.
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FIG. 1
STANDARD DIMENSIONS
The current nominal manufactured dimensions of each Rapidwall panel are: Length 12,020 millimetres; Height 3000 millimetres; and ++ 91 7666717696 Thickness 124 millimetres
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124
EXTERNAL SKIN
The two 13mm thick faces making up the panel are collectively defined as external skins as shown in Fig.1
INTERNAL RIB
The 20mm thick ribs inside the panel connecting the two external skins are called internal ribs as shown in Fig.1
CAVITY
The internal hollow cores++ 91 7666717696 panel are called the cavity inside the as shown in Fig.1
PANEL THICKNESS
The panel thickness is the distance between the external faces of the two external skins, as shown in Fig.1.
PANEL HEIGHT
The panel height is the maximum vertical dimension of a single wall without a horizontal joint
A AND B SIDE
The smoother side of the Rapidwall panel cast against the machine bed in the manufacturing process is called the A side. The B side is screeded and is relatively rougher than A side ++ 91 7666717696
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Where panel type is indicated as G for general grade, W for water resistant grade or P for partition grade. For example a Water resistant l grade panel made in RCF, Trombay plant in Chembur , Mumbai 21st Feb 2010 is ++ 91 7666717696 coded as: - RAPIDWALL 124G-12X3-21FEB10/TROMBAY
PANEL WEIGHT
The weight of the dried and empty hollow core Rapidwall panel shall satisfy Table 3:-
Tolerance % 6% 6% 15%
Partition grade 90
160
400 Kg
Weight reduction
: : :
TWO OTHER PRODUCTS FOR USE IN CONVENTIONAL BUILDING CONSTRUCTION WALL PLASTER
alternative to cement and sand mix plastering of internal walls &ceiling RAPID WALL PLASTER
Superior finish. No need for additional layer of plaster with wall putty to get even & smooth finish. Thereby saving substantial costs
WALL PUTTY
to get smooth and superior finished wall surface, additional thin layer of plastering is done over cement plaster in conventional brick /concrete wall.
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Thank You
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