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MOTOR
By
Armature or Rotor
Brushes
Commutator
Field Magnet
SIMPLE MOTOR SCHEMATIC
Rotation Coil
Field
Magnet i
N L R
S
Brushes
Commutator
Battery
OPERATING PRINCIPLE
A battery Holder
A battery
A magnet
Some magnet wire
Enamel Coated 22 Gauge thick wire
Length of 100 cms
Some heavier wire
Bare wire of 18 to 20 Gauge wire
Length of 30 cms
STEP 1
FORMATION OF ARMATURE
Take the wire and wind it on a ball point pen or a small AAA
battery to make it in round form.
Leave couple of inches of wire free at the end.
Wind 25 to 30 turns of wire around the cylindrical support.
Now carefully pull the coil off the support.
FORMATION OF ARMATURE COIL
STEP 2
FORMATION OF AXLE
Wrap the free ends of the wire around the coil a couple of times.
The binding turns must be exactly opposite to each other.
The two ends of the coil must be in a straight line so they form a
good axle.
FORMATION OF AXLE
STEP 3
FORMATION OF SUPPORTING PILLARS
Take the copper wire and make it straight.
Remove the top half of the insulation from the wire.
Do the same thing to the other set of copper wire.
STEP 4
FORMATION OF SUPPORTING PILLARS
Make small loops of the wire ends so that it is able
to support the armature.
Do the same to another wire, so you have two
supports.
Attach one end of the support wires to the battery
holder and the other end to hold the armature.
FORMATION OF PILLARS
STEP 5
FINAL PREPARATION