Professional Documents
Culture Documents
2
©1998 Commercial Intertech Corp.
WHAT IS HYDRAULICS?
3
©1998 Commercial Intertech Corp.
FUNCTION OF A
HYDRAULIC SYSTEM
• CONVERT MECHANICAL ENERGY
TO FLUID ENERGY
• TRANSMIT THAT FLUID ENERGY TO
A REMOTE LOCATION
• CONVERT THE FLUID ENERGY
BACK INTO MECHANICAL ENERGY
IN ORDER TO DO WORK
4
©1998 Commercial Intertech Corp.
1922 Champion Grader
5
©1998 Commercial Intertech Corp.
1928 Champion Motorized Grader
6
©1998 Commercial Intertech Corp.
Champion Series IV Grader
7
©1998 Commercial Intertech Corp.
1940 Caterpillar Traxcavator
8
©1998 Commercial Intertech Corp.
Caterpillar 953C Track Loader
9
©1998 Commercial Intertech Corp.
1933 Euclid Dump Truck
Hydraulic pump
10
©1998 Commercial Intertech Corp.
Volvo Construction Equipment's
R40 Euclid Hauler
11
©1998 Commercial Intertech Corp.
PHYSICAL LAWS
THAT GOVERN
HYDRAULIC
SYSTEMS
12
©1998 Commercial Intertech Corp.
1. OIL IS NOT
COMPRESSIBLE
confined oil
13
©1998 Commercial Intertech Corp.
2. FORCE, MOTION, AND POWER CAN
BE TRANSMITTED THROUGH A
COLUMN OF GAS OR LIQUID
solid steel rod
sliding
load
mechanical transmission
cylinder barrel
piston
confined oil
sliding
load
fluid transmission
14
©1998 Commercial Intertech Corp.
3. PRESSURE APPLIED TO
CONFINED OIL AT ANY ONE
POINT APPEARS INSTANTLY AT
ALL OTHER POINTS
Confined oil
15
©1998 Commercial Intertech Corp.
4. OIL MOVING THROUGH AN
ORIFICE EXPENDS ENERGY
[Venturi orifice ]
P = Pressure differential
P = 200 psi
16
©1998 Commercial Intertech Corp.
Bernoulli Principle
Lo
Pressure
Hi
Pressure
17
©1998 Commercial Intertech Corp.
5. THE PRESSURE WITHIN A
HYDRAULIC SYSTEM IS CAUSED
BY THE RESISTANCE TO FLOW
1000 LB.
1000 psi
18
©1998 Commercial Intertech Corp.
6. OIL WILL TAKE THE PATH
OF LEAST RESISTANCE
500 LB.
1000 LB.
A B
19
©1998 Commercial Intertech Corp.
MAJOR COMPONENTS IN A
HYDRAULIC SYSTEM
• PRIME MOVER - mechanical power input
• HYDRAULIC PUMP - moves fluid under
pressure
• CONTROL VALVE - directs fluid and limits
pressure
• ACTUATOR - converts hydraulic power
into mechanical power ( motor / cylinder )
• RESERVOIR - supplies and conditions oil
20
©1998 Commercial Intertech Corp.
PUMP
VALVE
CYLINDER
21
RESERVOIR
©1998 Commercial Intertech Corp.
Hydraulic Products Produced
by Commercial Intertech
• Pumps / motors
– Youngstown, OH., Kings Mountain, NC., Minneapolis, MN.,
Chemnitz - Germany, Cheltenham - UK, Mairinque - Brazil,
Warwick - UK, Melbourne - Australia
• Directional control valves
– Hicksville, OH., Chanhassen, MN., Grantham - UK, Melbourne
- Australia,
• Cylinders
– Youngstown, OH., Benton, AR., Minneapolis, MN. - Oildyne,
Minneapolis, MN. - Cylinder City, Geringswalde - Germany
22
©1998 Commercial Intertech Corp.
PRIME MOVER
• DIESEL ENGINE
• GASOLINE ENGINE
• ELECTRIC MOTOR
Provides: Mechanical Horse Power
Speed in RPM
24
©1998 Commercial Intertech Corp.
POWER TAKE OFF
25
©1998 Commercial Intertech Corp.
PTO MOUNTED GEAR PUMP
PTO
PUMP
26
©1998 Commercial Intertech Corp.
POSITIVE DISPLACEMENT
- PUMPS -
Fixed Displacement
Variable Displacement
• Gear
• Vane
• Gerotor
• Piston
28
©1998 Commercial Intertech Corp.
GEAR PUMP
P11 ALPHA
G105 PUMP/VALVE
29
©1998 Commercial Intertech Corp.
ROLLER BEARING PUMP
Thrust
Plates Port End
Shaft Cover
End Cover Lip Seal
Mounting
Flange Roller
Bearings
Drive
Spline
Drive Gear
Idler Gear
Inlet Port
Out Board
Bearing
Pumping Sections
31
©1998 Commercial Intertech Corp.
THRUST PLATE VIEW
OUTPUT
Force Force
OIL FLOW
32
©1998 Commercial Intertech Corp.
GEAR PUMP CUTAWAY
OUT
IN
Pressure Balanced Thrust Plates
33
©1998 Commercial Intertech Corp.
Gear Pumps Produced by
Commercial Intertech US.
+
2 Control of clearance critical
3
Q =flow
(leakage)
1
0
0 •Length of Seal 1 +
•Clearance 2
35 •Pressure 3
©1998 Commercial Intertech Corp.