Professional Documents
Culture Documents
Contd...
Purpose of heat treatment:
Stress Relieving
Quench Hardening
Tempering
Carburizing
Carbon Nitriding
Age Hardening
Ion Nitriding
Contd...
IES-1992
Which of the following generally decreases in the
steel after quench-hardening?
1. Brittleness
2. Percentage elongation
3. Impact strength
(a) 1 and 2 only (b) 2 and 3 only
(c) 1 and 3 only (d) 1, 2 and 3
Fig. TTT diagram for eutectoid transformation in Fe-C
Fig. Transformations involving austenite for Fe-C system
Critical Rate of Cooling: The minimum rate of cooling at
which the austenite is transformed into martensite alone.
Spheroidite: If pearlite is heated just below the eutectoid
temperature (say 700°C) and held at this temperature for a
day or so, the cementite lamelle in pearlite get
transformed to spherical shape. The structure is called
"spheroidite".
This structure is less conducive to stress concentration
because of spherical grains, as compared to cementite
(lamelle structure).
This, spheroidite is more tough but less hard as compared
to pearlite.
GATE-2003
During heat treatment of steel, the hardness of
various structures in increasing order is
(a) Martensite, fine pearlite, coarse pearlite,
spherodite
(b) Fine pearlite, coarse pearlite, spherodite,
martensite
(c) Martensite, coarse pearlite, fine pearlite,
spherodite
(d) Spherodite, coarse pearlite, fine pearlite,
martensite
GATE-1996
The iron-carbon diagram and the TTT curves are
determined under
(a) Equilibrium and non-equilibrium conditions
respectively
(b) Non-equilibrium and equilibrium conditions
respectively
(c) Equilibrium conditions for both
(d) Non-equilibrium conditions for both
IES-2002
TTT diagram indicates time and temperature
transformation of
(a) Cementite (b) Pearlite
(c) Ferrite (d) Austenite
IES-1998
Two cooling curves A and B for a eutectoid iron-
carbon alloy are superimposed on a continuous
cooling transformation diagram as shown in the
given figure. Fine pearlite microstruc-ture is
represented by the points labelled
(a) I and III
(b) II
(c) IV
(d) I
IAS-2002
Two plain carbon steel specimens having 0·8%
carbon content are welded. If we observe the
weldment under Metallurgical Microscope from
centre towards either side, the following
structures are observed at different zones:
1. Fine Pearlite
2. Coarse Pearlite
3. Martensite
Select the correct sequence using the codes given
below:
Codes:
(a) 1, 2, 3 (b) 1, 3, 2
(c) 2, 1, 3 (d) 3, 1, 2
GATE-1997
On completion of heat treatment, the resulting
structure will have retained Austenite if
(a) Rate of cooling is greater than the critical cooling
rate
(b) Rate of cooling is less than the critical cooling rate
(c) Martensite formation starting temperature is
above the room temperature
(d) Martensite formation finish temperature is below
the room temperature
Annealing processes
Annealing is a heat treatment process in which the
material is taken to a high temp. kept there for some
time and then cooled in furnace.
Contd...
Benefits of annealing are:
• relieve stresses
Contd...
IES-2005
The complete phase recrystallization and fine
grain structure is obtained in casting, forging and
rolled parts by:
(a) Recrystallization annealing (b) Normalizing
(c) Spheroidizing (d) Austenising
Isothermal annealing
Increases the machinability.
Heat above the upper critical point and held for some
time, then rapidly cool to a temp. 600 - 700°C, and is
held at this new temperature until the austenite is
completely decomposed to form pearlite.
Contd...
IES 2010
Isothermal annealing is mainly used in alloy
steels to improve
(a) Machinability
(b) Toughness
(c) Ductility
(d) Weld ability
Normalizing
Main objective
1. Refine grain, improve machinability, tensile strength and
structure of weld.
2. Remove cold worked stess.
3. Remove dislocations due to hot working.
Process
Heat the steel from 30°C to 50°C above its upper critical
temp, held about fifteen minutes and then allowed to cool
down in still air.
Homogeneous structure provides a higher yield point,
ultimate tensile strength and impact strength with lower
ductility to steels.
Contd...
IES 2011
Which one of the following statements is NOT
correct for normalizing?
(a) It is often applied to casting to relieve stresses
(b) It increases strength of medium carbon steel to
some extent
(c) Better surface finish can be obtained in
machining
(d) It increases grain size
IES-2000
Assertion (A): Normalized steel will have lower
hardness than annealed steel.
Reason (R): The pearlite of normalized steel is
finer and has lower intermolecular space.
(a) Both A and R are individually true and R is the
correct explanation of A
(b) Both A and R are individually true but R is not the
correct explanation of A
(c) A is true but R is false
(d) A is false but R is true
Spheroidizing
Heat them to slightly above the critical temperature,
hold them at this temp for a period of time, and then
letting them cool in the furnace.
Contd...
There is fully austenitic state is essential. If carburizing
is done in the ferritic region, the carbon, with very
limited solubility in ferrite, tends to form massive
cementite particles near the surface, making the
subsequent heat treatment difficult.
For this reason, carburizing is always done in the
austenitic state, even though longer times are required
due to the diffusion rate of carbon in austenite being
less that in ferrite at such temperatures.
IES 2011
Assertion (A): Carburizing is used for machine
elements which have to have a wear resistant
working surface.
Reason (R) : The composition of surface layers
are changed in carburizing.
(a) Both A and R are individually true and R is the
correct explanation of A
(b) Both A and R are individually true but R is NOT
the correct explanation of A
(c) A is true but R is false
(d) A is false but R is true
GATE-1992
Carburized machine components have high
endurance limit because carburization
(a) Raises the yield point of the material
(b) Produces a better surface finish
(c) Introduces a compressive layer on the surface
(d) Suppresses any stress’s, concentration produced in
the component.
IES-1992
In case carburising Carbon is introduced to form a
high carbon layer at the surface. The carbon is
introduce in the form of
(a) Graphite flakes (b) Pearlite
(c) Cementite (d) Free carbon
IES-2005
If the surface of a component is heavily stressed
while the stresses in the core are of comparative
small magnitude, which one of the following heat
treatment methods is employed?
(a) Annealing (b) Tempering
(c) Quenching (d) Case hardening
Cyaniding
Cyaniding is done in a liquid bath of NaCN, with the
concentration varying between 30 and 97%.
Contd…
In this system the carbon (solute atom) atom occupies
an interstitial position between iron (solvent atom)
atoms.
Normally, atoms which have atomic radii less than one
angstrom are likely to form interstitial solid solutions.
Examples are atoms of carbon (0.77 A°), nitrogen (0.71
A°), hydrogen (0.46 A°), Oxygen (0.60 A°) etc.
IES 2011
Assertion (A) : Solid solutions of metal are
crystal whose properties are close to those of
the solvent.
Reason (R) : They retain the same crystal lattice
and type of bond.
(a) Both A and R are individually true and R is the
correct explanation of A
(b) Both A and R are individually true but R is NOT
the correct explanation of A
(c) A is true but R is false
(d) A is false but R is true
INTERMETALLIC COMPOUNDS
Intermetallic compounds are generally formed when
one metal (for example magnesium) has chemical
properties which are strongly metallic and the other
metal (for example antimony, tin or bismuth) has
chemical properties which are only weakly metallic.
Examples of intermetallic compounds are Mg2Sn,
Mg2Pb, Mg3Sb2 and Mg3 Bi2.
These intermetallic compounds have higher melting
point than either of the parent metal.
This higher melting point indicates the high strength
of the chemical bond in intermetallic compounds.
IES-2001
Which of the following factors govern solubility of
two non-ferrous metals both in liquid state, as
well as in solid state?
1.Crystal structure 2.Relative size factor
3.Chemical-affinity factor 4.Relative valence
factor
Select the correct answer using the codes given below:
Codes:
(a) 1, 2 and 3 (b) 2, 3 and 4
(c) 1 and 4 (d) 1, 2, 3 and 4
IES 2010
Consider the following:
1. Crystal structure 2. Relative size
3. Chemical affinity 4. Valency
Which of these factors govern relative
solubility of two metals in each other in the
solid state?
(a) 1, 2 and 3 only
(b) 2, 3 and 4 only
(c) 1, 2 and 4 only
(d) 1, 2, 3 and 4
IES-2006
Which one of the following factors is more
relevant to represent complete solubility of two
metals in each other?
(a) Chemical affinity (b) Valency factor
(c) Crystal structure factor (d) Relative size factor
Allotropic transformation
When metals solidify, they assume a crystalline structure; that
is, the atoms arrange themselves in a geometric lattice.
Many metals exist in only one lattice form. Some, however, can
exist in the solid state in two or more lattice forms, the particular
form depending on the conditions of temperature and pressure.
Such metals are said to be allotropic or polymorphic, and the
change from one lattice form to another is called an allotropic
transformation.
The most notable example of such a metal is iron, where the
allotropic change makes it possible for heat-treating procedures
to produce a wide range of final properties.
It is largely because of its allotropy that iron has become the
basis of our most important alloys.
IES 2010
An allotropic material has
(a) Fixed structure at all temperatures
(b) Atoms distributed in random pattern
(c)Different crystal structures at different
temperatures
(d) Fixed structure but random atom distribution
The End
The End