Final year Project

on

Automated feed handling system for

stamping process
At
Chanvim Engineering Industries Pvt. Ltd
Presented By

Mayank Soni
Sagar Kshirsagar
Ankit Jaiswal

8th sem, Mechanical Engg.

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Mentor Faculty 1
Prof. S.R Kulkarni
 Chanvim Engineering Industries.
 Established in 1978, "Chanvim Engineering (India) Pvt. Ltd." is
a flagship company of Borana Group of Industries headquater at
Mumbai. CEO of the company is Mr Sanjay Borana . Total number
of employee are more than 1000. Annual turnover is more than
50cr.They are leading manufacturer of aluminum circles, Roll bond
evaporator.

 PRODUCTS: Roll Bond Evaporators, Aluminium Circles,

Aluminium Utensils, Aluminium Sheets, Copper Dryers &
Strainers, Aluminium Copper Joints, Frost Free Evaporators,
Aluminium Press Parts.

 CLIENTS; Godrej, Samsung, LG, Electrolux, Videocon, Rajesh

Cooker . Etc
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 PRODUCTS

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 PLANT LAYOUT

Entry

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LITERATURE REVIEW
Sr Title
no•
1 Design and fabrication of
automatic material handling
system for engraving M/C
2 Development of Sheet Material
Stamping Automatic Feeding
. and Pick-Up Device.
3 Automation at a stamping
industry
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Author Name of journal
Harisha, S. K., Procedia Materials Science, 5,
Biradar, M., Uppar, B. 1540-1549.
V. & Kulkarni.
Li, Y. R., Niu, Z. W., In Advanced Materials
& Sun, X. P. (2010) Research (Vol. 139, pp. 1915-
1918). Trans Tech Publications.
Fernando Alejandro 7th WSEAS International
Lelo de Larrea de la Conference on Robotics,control &
pena,Muhammad ali Manufacturing Technology
yousuf Hangzhou china April 15-17,2007
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 PROBLEMS IDENTIFIED

•Improper alignment between work piece to be finished

and die.

•Improper handling system for carrying hot rolled

aluminium sheets.

•Improper work flow and plant layout.

• Manual and inefficient stamping process.

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CURRENT INDUSTRY SCENARIO

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 OBJECTIVES

• To improve the operation cycle time of stamping process.

• To reduce the work force involved for particular

operation.

•To achieve continuous and smooth work cycle.

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 METHODOLOGY
1. Problem identification
2. Literature review
3. Conceptual design
4. Engineering design
5. CREO modeling & Analysis
6. Procurement of raw materials and costing.
7. Fabrication
8. Testing and validation
9. Rework if required
10. Use of formwork on site
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COMPONENTS OF THE
ASSEMBLY
1. BASEPLATE
2. DIEBACK
3. DIE
4. TABLE TOP PART 1
5. TABLE TOP PART 2
6. PUSHERPLATE
7. STACKHOLDER
8. STEP MOTOR
9. COUPLER
10. DISC
11. BALL BEARING

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Assembly of components

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SELECTION OF STEPPER MOTOR

Outer Diameter of the hollow Disc (Do) = 250 mm

Inner Diameter of the hollow Disc (Di) = 240 mm
Aluminium Disc (Da) = 230 mm
Base plate Diameter (D b.p) = 1000 mm
Thickness of hollow disc (th) = 20 mm
Thickness of Aluminium circle (ta) =4 mm
Diameter of Rod (d) = 20 mm
Motor selected= Nema 17 bipolar.

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SELECTION OF LINEAR
ACTUATOR

T = Total linear force

T = Ff + Fa+ Fg +Fp
Ff = Frictional force
Fa= Acceleration Force
Fg= Gravity Force
Fp = Applied Force
n = No. of platesStacked on one table top part 2.
Pneumatic actuator with time delay valve

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Action Plan – Phase 2

1. Time study for current stamping process.

2. Costing of final assembly comparing and
selecting linear actuator and stepper motor
3. Procurement of raw materials
4. Fabrication of parts for testing.
5. Testing and validation.
6. Result and analysis.
7. Rework if required.
8. Thesis writing.
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Raw materials:
Components Quantity price
Ms plate 40*40 cm 300/-
Wooden block 30*30 cm 400/-
Plywood 20*10 cm 200/- Total cost=
3490/-
8” hexagonal 4 60/-
bolt
3” hexagonal 6 30/-
bolt
Nema 17 1 650/-
Bipolar motor
Arduino Uno 1 450/-
12v adaptor 1 200/-
Jumper wires 10 100/-
Cables for 1 100/-
aurdino
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Machining cost - 1000/-

Circuit daigram

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During fabrication

Cnc plasma Wooden

cutting component

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Final assembly

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Cost justification
Conventional Improved technique
technique
Labours involved=3 Cost of whole setup
Salary=10000 pm Approx=40000/-
Total salary=30000pm

As the total setup cost is 40000/-

We can see that cost of this project will be justified within 45
days of installation.

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Result and analysis.

Following results were obtained after doing the stop watch

study.
Whole work was divided into work elements and time required
for operation was calculated.

Conventional Improved technique

technique
13 secs 5 secs
Overall reduction in 62%
time=

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References
1. Research Article on Design and Development of Stepper Motor Position
Control System, International Journal in Emerging Research in Management
& Technology., vol2, Iss.12
election. Mechanism and Machine Theory, 46(5), 647-661.
2. “Design and fabrication of automatic material handling system for
engraving machine” by International conference on advances in
manufacturing and materials engineering AMME 2014

3. Poole, A. D., & Booker, J. D. (2011). Design methodology and case studies
in actuator selection. Mechanism and Machine Theory, 46(5), 647-661.

4. Engineering Mechanics , S.S Bhavikatti.

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 THANK YOU

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