MATERIAL BALANCE

 OVERALL MATERIAL BALANCE

 INDIVIDUAL MATERIAL BALANCE
OVERALL MATERIAL BALANCE
 INLET STREAMS
F1 = P-XYLENE = 24831.95 Kg/hr
F2 = ACETIC ACID = 103466.5 Kg/hr
F3= CMB = 224.5222 Kg/hr
F4 = AIR = 62418.05 Kg/hr

TOTAL INPUT = 190941 Kg/hr

 OUTLET STREAMS
P1 = WATER = 5314.7Kg/hr
P2= p-xylene = 9209.935 7 Kg/hr
P3 = CTA = 24732.62 Kg/hr
P4= CMB = 224.5222 Kg/hr
P5= LIQ. ACETIC ACID = 75753.43 Kg/hr
 OUTLET STREAMS
 P6 CONTAINS
OXYGEN GAS = 283.6033 Kg/hr
NITROGEN GAS = 47609.91 Kg/hr
VAP. AETIC ACID = 27712.67 Kg/hr
COX = 0.420455Kg/hr
 OUTLET STREAMS

TOTAL OUTPUT = 190941 Kg/hr

 INDIVIDUAL MATERIAL BALANCE

AROUND MIXER
 MIXER
INLET STREAMS

F1 = P-XYLENE = 24831.95 Kg/hr

F2 = ACETIC ACID = 103466.5 Kg/hr
F3 = CMB =224.5222 Kg/hr
 MIXER
OUTLET STREAM

F4 = MIXTURE = 128522.9Kg/hr
REACTOR
 INLET STREAMS

F4 = FROM MIXER = 128522.9 Kg/hr

F5 = AIR = 62418.05 Kg/hr

 OUTLET STREAMS
F6 ( go to crystallizer) CONTAINS
CMB = 224.5222 Kg/hr
H2O = 5314.84 Kg/hr
AA = 11090.52 Kg/hr
CTA = 24732.62 Kg/hr
UN-P XYLENE = 9209.935 Kg/hr
 OUTLET STREAMS
F7 ( GO TO PARTIAL CONDENSER)CONTAINS
O2 = 283.6033 Kg/hr
N2 = 47609.91 Kg/hr
COX = 0.420455 Kg/hr
AA = 92375.58 Kg/hr
Partial condenser
 INLET STREAM

F 7 = STREAM FROM REACTOR TOP

= 49433.52 Kg/hr
 OUTLET STREAM
F8 (GO TO VAPOR/LIQUID SEPARATOR)
O2 LEAVING = 283.6033 Kg/hr
N2 LEAVING = 47609.91 kg/hr
COX LEAVING = 0.420455 kg/hr
AA IN LIQ.FORM = 64662.9 kg/hr
AA IN VAP. FORM = 27712.67 kg/hr
GAS – LIQUID SEPARATOR
 INLET STREAM
F 8 = INLET TO SEPARATOR
O2 LEAVING = 283.6033 Kg/hr
N2 LEAVING = 47609.91 kg/hr
COX LEAVING = 0.420455 kg/hr
AA IN LIQ.FORM = 64662.9 kg/hr
AA IN VAP. FORM = 27712.67 kg/hr
 OUTLET STREAMS
F 10 CONTAINS( TO VENT)
O2 LEAVING = 283.6033 Kg/hr
N2 LEAVING = 47609.91 kg/hr
COX LEAVING = 0.420455 kg/hr
AA IN VAP. FORM = 27712.67 kg/hr
 OUTLET STREAMS
F9 ( TO REACTOR)
AA IN LIQ.FORM = 64662.9 kg/hr
CRYSTALLIZER
 INLET STREAM
F6 ( FROM REACTOR) = 50572.44 Kg/hr
 OUTLET STREAM
F11( GOES TO CETRIFUGE)
F11 = 50572.44 Kg/hr
CENTRIFUGE
 INLET STREAM
F11 (FROM CRYSTALLIZER) = 50572.44 Kg/hr
 OUTLET STREAMS
F12 GOES TO DRYER CONTAINS
TA+IMP = 24608.96 Kg/hr

H20 = 3691.344 kg/hr

 OUTLET STREAM
F 13 GOES TO SOLVENT RECOVERY
CONTAINS
CMB = 224.5222 Kg/hr
H20 = 1623.497 Kg/hr
AA = 11090.52 Kg/hr
UN PX = 9209.935 Kg/hr
DRYER
 INLET STREAMS
F 12 ( FROM DRYER) = 28300.3 Kg/hr
 OUTLET STREAM
F14 ( GOES TO CTA SILO) CONTAINS
TA+IMP = 24608.96 Kg/hr
H2O = 123.0448 Kg/hr

F 15 (water evaporated) = 3568.299 kg/hr

 PTA PLANT
 OVERALL MATERIAL BALANCE
 INDIVIDUAL MATERIAL BALANCE
OVERALL MATERIAL BALANCE
 INLET STREAMS
F 1 = CTA = 24732.62 Kg/hr

F2 = WATER = 140151.5 Kg/hr

F 3 = Hydrogen gas = 2.004207 Kg/hr

 OUTLET STREAMS
P1 = PTA = 24509.8 Kg/hr
P2 = water = 140271.8 Kg/hr
P3= p-toluic acid = 65.1135 Kg/hr
INDIVIDUAL MATERIAL
BALANCE
SLURRY PREPARATION UNIT
 INLET STREAMS
F 1 = CTA = 24732.62 Kg
F2 = WATER = 140151.5 Kg
 OUTLET STREAMS

F 3( GO INTO REACTOR) = 164884.1 Kg

REACTOR
 INLET STREAMS
F3 ( FROM SLURRY PREPARARTION UNIT)=
= 164884.1 Kg/hr

F4 (HYDROGEN GAS)= 2.004207 Kg/hr

 OUTLET STREAMS
 F 5 CONTAINS
TA = 24485.29 Kg/hr
H2O = 140284 Kg/hr
P-TOL = 69.28017 Kg/hr
4-CBA = 0.490196 Kg/hr
IMPURITY = 49.46524 Kg/hr

 F6 = HYDROGEN GAS = 0.039298

CRYSTALLIZER
 CRYSTALLIZER
 INLET STREAM
F 5 = 164888.6 Kg

 OUTLET STREAM
 F 7 = 164888.6 Kg
CENTRIFUGE
 CENTRIFUGE
 INLET STREAM
F 7 = 164888.6 KG
 OUTLET STREAM
F8 = TA+WATER = 24522.04 Kg
F9 = FILTRATE = 140361.9 Kg
DRYER
 DRYER
 INLET STREAM
F 8 = 24522.04 Kg
 OUTLET STREAM
F 10 (PTA) = 24509.8 Kg
F 11 (WATER)= 54.10372 Kg