LORDS INSTITUTE OF ENGINEERING AND

TECHNOLOGY

DEPARTMENT OF MECHANICAL ENGINEERING

Major Project Progress Report

on
“Design and fabrication of drain/gutter cleaner”
Under the Guidance Of
Mr. Prashanth khasge
Prof. Syed Azam Pasha Quadri
By
KHAJA MOHIUDDIN (15M21A03L9)

JAWAD AHMED (15M21A03L8)

AZMEERA VINOD (16M25A0307)
P. VISHAL (16M25A0321)

[2018-2019]
Contents
1. Abstract
2. Introduction
3. Design Calculations/Fabrication
4. 2D & 3D Modeling
5. Market survey report & Cost of project.
6. Schedule of remaining work.
7. References.
 Abstract :
This project is about replacing the manual work in dranage cleaning by automated
system. Now a days. automation plays a vital role in all industrial applications. Yet, the
proper disposal of sewage from industries is still a challenging task. Drainage pipes are
been used for the disposal and unfortunately sometimes there may be loss of human life
while cleaning the bloackage in the drainage pipes. In order to overcome the problems in
manual drain cleaning, we are implementin “AUTOMATIC DRAIN CLEANING
SYSTEM”, to clean and control the drainage level.
2. Introduction
Automatic drainage water cleaning and control system using auto
mechanism proposed to overcome the real time problems. With the continued
expansion of industries, the problem of sewage water must be urgently
resolved due to the increasing sewage problems from industries of the
surrounding environment. Our proposed system is to cleaning and control the
drainage level using auto mechanism technique. Auto mechanism is the major
controlling unit and the drainage level a monitor by municipal . In this system
we used hand wheel, chain, driver bucket, frame.
3. Design Calculations/Fabrication
i. shaft
Outer Diameter = 24mm Material used = Mild steel. Inner Diameter = 21mm
Length between Shaft = 1066.8 mm
ii. wheels Quantity - six 102 mm

iii. Chain Drives Quantity - two Chain length = L= 1524 mm

iv . Lifter Length = 610 mm Breadth = 120 mm

Gap between each lifter = 700mm

v. Collecting Bin. Length = 610 mm Breadths = 458mm
Height = 305 mm Area of the collecting bin =
279380mm
 Fabrication of Model
Basically during fabrication of the model the basement part is prepared by welding the
metal bars by electric welding. Then the supporting rods are welded at an angle of 90 degree from
the basement, the pillow block bearings are fixed to the supporting rod and the front part of the
basement. Hollow cylindrical shafts are moving to the bearings and also chain drive are also
moving to the shaft in order to fix the shafts the factor of safety of the chain is calculated. The
lifters are fixed to the chain by gas welding at an equal distance from each. Wheel shaft
arrengement at the basement port of the drain machine another wheel arrengement are also added
at near about middle point of the wheel which make the machine able to move during the cleaning
processes.
2D & 3D Modeling

Front view of 3d model automated drain/

gutter cleaner

Isometric drawing 2d model of

automated drain cleaner part 1
 2d Model

• d

Parts DC Motor, Collector Jaw, Frame Bed, Mounts, Chain Sprockets, Couplings Shaft, Collector Bin, Joints &
Mounts, Screws & Bolts Advantages Automated Cleaning Automatic Waste Collection Low Power
Consumption
Market Survey Report & Cost of Project.
Market Survey Report
Total Cost of Materials According to Market Survery Report is
15k-20k Minimum
Required Materials
S No Materials Cost of Material No of Total Cost
Peices
1 Sprockets 850 4 850 × 4 = 3400
2 Chain 780 2 780 × 2 = 1560
3 DC motor 1,200 1 1200 × 1 =1200
4 Bearings 250 4 250 × 4 = 1000
5 Chain Drives 800 2 800 × 2 = 1600
6 Fabrication 2,000  1 2000 × 1 = 2000

7 Sheet Metal 700 2 700 × 2 = 1400

8 Shafts 650 2 650 × 2 = 1300
9 Collecting Bin(bucket) 800 1 800 × 1 = 800
10 Gears 150 7 150 × 7 = 1050
11 Others (Screws, Nuts, 500 1 500 × 1 = 500
Bolts etc)
12 Overall Cost of Project 8,680 27 15,810+1200(transportation)
17,010
Schedule of Remaining work.

Project Status Review

Project Title : Design and Fabrication of Drain/gutter cleaner
JAN-19 FEB-19 MARCH 07 MARCH 25
started divded in group processing deadline
100%

ANWAR
70%
4.5 2.8 5

60%

VISHAL 3.5 1.8

50%
3
design

50%
development
JAWAD 2.5 4.4 40%
2
implementation
60%

VINOD
40%
4.3 2.4 2

0 2 4 6 8 10 12 14
References.
1. IJRET : International journal of research in engineering and technology eISSN 2319-1163 | pISSN:
2321-7308
2. International journal of science and technology management and research volume 2 issue 2 febraury
2017
3. internatinal conference on exploration and innovation in engineering and technology (ICEIET 2016)
4. International journal of engineering science and computing may 2017 volume 7 issue no 5
5. Ganesh U L,et.al. “Automatic Drain For Sewage Water Treatment Of Floating Materials”, Vol No- 05,
Jul-2016.
6. Dr .K.KUMARESAN “Automatic waste Cleaning Equipment”, 2016.
7. James C. Conwell, G. E. Jhonson “Design, Construction and Instrumentation of a Machine to
Measured Tension and Impact Forces in Roller Chain Drives”,
8. Mr. Nikhil S. Pisal1, et.al. “Structural Analysis Of Motorcycle Chain By Using C.A.E. Software”,
Vol No-4, Special Issue (02), February 2015
9. Ankita B Padwal, Monica S Tambe, Review paper on fabrication of manually controlled drainage
cleaning system, March 2017
10. Easwaramoorthy.C, Anuguraj,Tjagathish. S , Automatic sewage cleaner , May 2017
11. Chaudhry FN,Malik MF, Factorised affecting water pollution , March 2017
Thank You