Omron IDM Controls

AC Inverter Products
G5+ Digital Operator
Version 1.1
11/00
AC Drives from Omron IDM
 JV
 V7
 P5+
 G5+
 G5M

 CH5
 VT5
 ISP
 Engineered Products
G5+ Inverter
 Digital Operator
Introduction
 Gettingto know the Digital Operator
Learn how to:
– Use menu structure
– Trouble shoot with the Digital Operator
 Monitoring U-01 to U-38
 Monitoring input and output terminal status
– Program parameter values
– Simple exercises:
 Change Access Level
 Change Acceleration Time
 Identify Software Revision
 AutoTune
Using the Digital Operator
 Digital Operator
Introduction
 The Digital Operator is an interface
tool which allows the user to quickly
gain access to desired parameters
and monitor existing settings and
operational values.
 The digital operator comes standard
with every drive.
 The digital operator is removable.
 Digital Operator
Introduction
 16 character x 2 line
alphanumeric operator
– Allows easy programming of the
inverter without searching through
a manual.
 View up to 38 inverter monitors.
– Output frequency
– Output current
– Input/Output terminal status
 Digital Operator
Introduction
7 different languages available
– English
– Spanish
– French
– German
– Italian
– Portuguese
– Japanese
 Optional Operators
– JVOP-132 LED operator
– JVOP-135 copy unit
 Keypad Features
Drive Lamp

The DRIVE Lamp

Frequency Ref
indicates when
U1-01 = 0.00Hz the G5+ is in
DRIVE mode.
Programming is
not allowed
during DRIVE
mode.
 Keypad Features
Drive Lamp

FWD / REV Lamps

The FWD & REV
Frequency Ref
Lamps indicate
U1-01 = 0.00Hz direction when
the G5+ is
running.
 Keypad Features
Drive Lamp

FWD / REV Lamps

The MENU key
MENU Frequency Ref
acts as a ‘Home’
U1-01 = 0.00Hz key, taking the
user to the main
menu position.
 Keypad Features
Drive Lamp

FWD / REV Lamps

The LOCAL /
MENU Frequency Ref
REMOTE key
U1-01 = 0.00Hz toggles the drive
LOCAL / REMOTE between terminal
strip control and
keypad control.
 Keypad Features
Drive Lamp

FWD / REV Lamps

The Up / Down
MENU Frequency Ref
arrow keys move
U1-01 = 0.00Hz through menu
LOCAL / REMOTE selections and
parameter values.
Up/ Down
 Keypad Features
Drive Lamp

FWD / REV Lamps

The JOG key
MENU Frequency Ref
initiates a jog
U1-01 = 0.00Hz command, that will
LOCAL / REMOTE run the drive at a
predetermined
Up/ Down speed. The jog
command is not a
JOG
maintained
command.
 Keypad Features
Drive Lamp

FWD / REV Lamps

The FWD / REV
MENU Frequency Ref
key toggles the
U1-01 = 0.00Hz direction of the run
LOCAL / REMOTE command.
Forward and
Up/ Down Reverse can be
toggled during run.
JOG

FWD / REV
 Keypad Features
Drive Lamp

FWD / REV Lamps

The RUN key
MENU Frequency Ref
issues a run
U1-01 = 0.00Hz command, when
LOCAL / REMOTE the drive is not in
programming
Up/ Down mode, and is not in
a faulted state.
JOG

FWD / REV
A steady RUN
RUN
lamp indicates that
the drive is
running.
 Keypad Features
Remote Lamps

The Remote lamps

indicate a terminal
Frequency Ref
strip-oriented U1-01 = 0.00Hz
Sequence (run
command) or
Reference.
 Keypad Features
Remote Lamps

2-Line Display
The 2-line x 16-
character
Frequency Ref
alphanumeric U1-01 = 0.00Hz
display is used to
read menus,
parameters, and
fault codes.
 Keypad Features
Remote Lamps

2-Line Display
The ESC key is
used to “escape”
Frequency Ref ESC
from programming U1-01 = 0.00Hz
parameters. Each
press of the ESC
key backs up on
menu level.
 Keypad Features
Remote Lamps

2-Line Display
The DATA / ENTER
key is used to
Frequency Ref ESC
accept parameter U1-01 = 0.00Hz
settings, and to DATA / ENTER
progress into menu
levels. Each press
of the DATA /
ENTER key
advances one level
deeper into a menu.
 Keypad Features
Remote Lamps

2-Line Display
The > / RESET key
is used to reset the
Frequency Ref ESC
G5+ after a fault and U1-01 = 0.00Hz
to move between DATA / ENTER
digits in a parameter
during > / RESET

programming.
 Keypad Features
Remote Lamps

2-Line Display
The STOP key is
used to stop the
Frequency Ref ESC
drive during run. U1-01 = 0.00Hz
DATA / ENTER

A blinking STOP key > / RESET

indicates that the

STOP
has a zero
frequency reference.

A steady STOP key

indicates that the
drive is stopped.
 Menu Structure
Operation Monitors Groups U1-U3

Initialize Groups A1-A2

Programming Application Groups B1-B9

Tuning Groups C1-C7
Auto-tuning
Reference Groups D1-D5

Modified Motor Groups E1-E2

Parameters Option Groups F1-F7

Terminal Groups H1-H5

Protection Groups L1-L8

Operator Groups O1-O2

 Programmable Access Level
DATA / ENTER KEY ESCAPE KEY
Operation Monitors Groups U1-U3 Q B A

Initialize Groups A1-A2 Q B A

Programming Application Groups B1-B9 Q B A

Tuning Groups C1-C7 Q B A

Auto-tuning Q A
Reference Groups D1-D5 B

Modified Motor Groups E1-E2 Q B A

Parameters Option Groups F1-F7 Q B A

 KEYS Terminal Groups H1-H5 B A

Protection Groups L1-L8 Q B A

Operator Groups O1-O2 B A

Display Monitor
U1-10 Input Terminal Status




 Terminal 1
Terminal 2
Terminal 3
Example Terminal 4
Terminal 5
Terminal 1
Terminal 6
11
Terminal 7
Terminal 8
U1-10 Input Terminal Status




 Terminal 1
Terminal 2
Terminal 3
Example Terminal 4
Terminal 5
Terminal 1
Terminal 6
11
Terminal 7
Terminal 8
U1-11 Output Terminal Status




 Terminal 9-10
Terminal 25-27
Terminal 26-27
Example Not used
Not used
9
Not used
10
Not used
Fault contacts
U1-11 Output Terminal Status




 Terminal 9-10
Terminal 25-27
Terminal 26-27
Example Not used
Not used
9
Not used
10
Not used
Fault contacts
 U1-12 Inverter Status




 1 during run

1 during zero speed

1 during reverse run

1 if external reset signal is input

1 during speed agree

1 if inverter is ready

1 during minor fault

1 during major fault

 Monitor Functions
U1-01 through U3-08 can be viewed under the MONITOR menu

Parameter
U1-01 - Frequency Reference
U1-02 - Output Frequency
U1-03 - Output Current
U1-04 - Control Method
U1-05 - Motor Speed
U1-06 - Output Voltage
Parameter
U1-07 - DC Bus Voltage
U1-08 - Output Power (kW)
U1-09 - Torque Reference
U1-10 - Input Terminal Status
U1-11 - Output Terminal Status
U1-12 - Operation Status
 Monitor Functions
U1-01 through U3-08 can be viewed under the MONITOR menu

Parameter Parameter
U1-13 - Elapsed Time U1-19 - Motor Excitation Current
U1-14 - Flash ID (Software Rev) U1-20 - Soft Start Output Frequency
U1-15 - Terminal 13 Level U1-21 - ASR Input %
U1-16 - Terminal 14 Level U1-22 - ASR Output %
U1-17 - Terminal 16 Level U1-23 - Speed Deviation %
U1-18 - Motor Secondary Current U1-24 - PID Feedback
 Monitor Functions
U1-01 through U3-08 can be viewed under the MONITOR menu

Parameter
U1-25 - DI-16 Reference
U1-26 - Output Voltage Ref. Vq
U1-27 - Output Voltage Ref. Vd
U1-28 - CPU ID
U1-32 - ACR (q) Output
U1-33 - ACR (d) Output
Parameter
U1-34 - OPE Detected Parameter
U1-35 - # Zero Servo Pulses
U1-36 - PID Deviation
U1-37 - PID Output Capacity
U1-38 - PID Setpoint
 Monitor Functions
U1-01 through U3-08 can be viewed under the MONITOR menu

Parameter Parameter
U2-01 - Current Fault U2-08 - DC Bus Voltage @ Fault
U2-02 - Last Fault U2-09 - Output kW @ Fault
U2-03 - Frequency Ref. @ Fault U2-10 - Torque Reference @ Fault
U2-04 - Output Frequency @ Fault U2-11 - Input Status @ Fault
U2-05 - Output Current @ Fault U2-12 - Output Status @ Fault
U2-06 - Motor Speed @ Fault U2-13 - Operation Status @ Fault
U2-07 - Output Voltage @ Fault U2-14 - Elapsed Time @ Fault
 Monitor Functions
U1-01 through U3-08 can be viewed under the MONITOR menu

Parameter Parameter
U3-01 - Most Recent Fault U3-08 - Elapsed Time @ Fault 4
U3-02 - Second Fault
U3-03 - Third Fault
U3-04 - Oldest (Fourth) Fault
U3-05 - Elapsed Time @ Fault 1
U3-06 - Elapsed Time @ Fault 2
U3-07 - Elapsed Time @ Fault 3
Digital Operator Exercises
 Changing the Access Level
Change the Access Level to Advanced

Using the digital operator,

change the programming
access level to ADVANCED
mode
Changing the Access Level
Change the Access Level to Advanced
• Press the MENU key
A1-04 = 4 ***
•Arrow up or down to INITIALIZE Advanced Level

• Press DATA / ENTER to enter the Initialize

menu
• Arrow up or down to A1-01, Access Level
• Press DATA / ENTER to enter the
parameter
• Arrow up or down to change the setting to
4 - Advanced Level
• Press DATA / ENTER to save the change
 Changing the Access Level
Change the Access Level to Advanced
Exercise 1 can be viewed as shown below.
** Main Menu **
Operation

Main Menu Select Language

Initialize English

Access Level A1-01 = 4 *** Entry Accepted

Quick Start Advanced Level
Changing the Acceleration Time
Change the Acceleration Time to 5 Seconds

Using the digital operator,

change the current
Acceleration Time to 5
seconds
Changing the Acceleration Time
Change the Acceleration Time to 5 seconds
• Press the MENU key
• Arrow up or down to PROGRAMMING
• Press DATA / ENTER to enter the menu Accel Time 1
C1-01 = 5.0 sec
• Arrow up or down to Group C - Tuning
• Press DATA / ENTER to enter the menu
• Press DATA / ENTER to enter the menu
• Arrow up or down to C1-01 Accel Time 1
• Press DATA / ENTER to enter the programming parameter
• Arrow up or down to set the accel time at 5 seconds
• Press DATA / ENTER to save the change
Changing the Acceleration Time
Change the Acceleration Time to 5 Seconds
Exercise 2 can be viewed as shown below.
**Mai
M**
aio
Mai
M
iiaiz
Mai Gob
M
Aicaio
Poga
ig
Go cio Acci
 
ig
Acc/Dc 
 5.c
 Identify the Software Version

Using the digital operator,

identify the current flash
software ID number
Identify the Software Version

•Press the MENU key

FLASH ID
• Press the DATA / ENTER key U1-14=15112

• Arrow up or down to Group U1 - Monitor

• Press the DATA / ENTER key to enter the
menu
•Arrow up to monitor U1-14 - Flash ID
Identify the Software Version
Exercise 3 can be viewed as shown below.
**Mai qcy
M** Rf
aio 
.Hz
cio qcyRf

.Hz
Moio
LAHD

45
 G5+ Auto-Tuning
 Built in motor auto-tuning
– Available in open and closed
loop control modes, which
optimizes the inverter for any
standard induction motor.
– Simply input a few pieces of
information directly from the
motor’s nameplate into the
G5+.
– The tuning process is user
friendly and takes less than 1
minute.
– Tune and store parameters
for two motors
 Auto-Tune the Drive

Using the digital operator,

optimize the drive
parameters for the
connected motor
 Instruction
Auto-Tune the Drive
Key Operation Operator Display Parameter
Select auto-tuning mode **MaiM N/A
MENU **
aio
Scroll Up **MaiM N/A
X3 **
Aoig
Select Parameter DATA Rao
ag E1-05 Maximum Voltage
ENTER
.A
Ra

E2-01 Motor Rated Current
.A
Ra
qcy
Tochange a value, E1-06 Base Frequency
.H
press the Data Enter N/A
key, edit the value, then Ra

press Data Enter
5RPM
When all the data is E2-04 # of Motor Poles
verified, press Run. bof
Po
4
N/A
cMo
o/

PGP/ F1-01 PG PPR
R
4PPR
 Digital Operator Summary

 The Digital Operator is used to

– Trouble shoot
 Monitoring U- 01 to U-38
 Terminal status
– Auto-Tune
– Program the Inverter
G5+ Keypad Training

 Omron IDM Controls Application

Engineering Department
 11/00