Professional Documents
Culture Documents
x-bar chart
Procedure to construct a control
chart
K = number of samples
Measurements collected from LINE 1 for Day 1- at critical point -Chest(Size M running)
• during the pre-production meeting, the QA mgr & his/her team will decide as to
where the workmanship or attribute charts will be positioned based on the
critical operations of the garment.
• critical operations are locations of a garment where the quality team predicts
having potential problems due to difficulty in construction etc.
• the auditor must have acceptable standards set by the mgr in order to conduct
an audit.
• the auditor could use aql 2.5 single sampling plan in order to select sample
size based on hourly production output.
• “n” is identified as the sample size. “np” is identified as the number of defects
found. “p” is the proportion.
“np”
____ = “p” p x 100= % of defects.
“n”
SPC
• the upper control limit (ucl) for this chart is determined by
the target rejection rate planned for a particular period (
e.g. 5%).
• the ucl is a fixed control limit for in-line audits.
management can decide if they want to lower the defect %
by bringing the ucl down.
• for each out of control point, a corrective action plan needs
to be recorded by answering what happened, how did it
happen, how was it corrected & who corrected?
SPC
• measurement or variable chart procedure:-
• 5-7 garments are measured per size & per hour at each critical point.
• upon measuring, the difference is recorded & plotted onto the chart.