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Transfer
CONVECTION
12/2/2018 PE 311 1
Heat Transfer by Convection
Convection heat transfer takes place whenever
a fluid is in contact with a solid surface that is
at a different temperature than the fluid.
12/2/2018 PE 311 3
Newton’s Law of Cooling
The rate of convection heat transfer is
expressed by Newton’s Law of cooling as
12/2/2018 PE 311 4
Example
A 2-m long, 0.3 cm diameter electrical wire extends
across a room at 15˚C, heat is generated in the wire as
a result of resistance heating, and the surface
temperature of the wire is measured to be 152 ˚C in as
steady operation. Also, the voltage drop and electric
current through the wire are measured to be 60V and
1.5A, respectively. Disregarding any heat transfer by
radiation, determine the convection heat transfer
coefficient.
12/2/2018 PE 311 5
Boundary Layer
Viscous interaction of the fluid and surface give
rise to boundary layer flow.
Fluid dynamics in the boundary layer is
governed by the Reynolds number and the free
stream turbulence.
Boundary layer is dependent on the flow
geometry – internal, external, parallel, or cross
flow
12/2/2018 PE 311 6
Effect of Boundary layer
Fluid in the boundary layer is almost stagnant.
In this layer, heat transfer is by thermal conduction
Because the thermal conductivity of most fluids is
low, the main resistance to heat and mass transfer
lies there
Increase in fluid velocity reduces the thickness of
the boundary layer thus giving rise to improved
heat and mass transfer
The film coefficient increases as (fluid velocity)n,
where 0.6 < n< 0.8, depending upon the geometry
12/2/2018 PE 311 7
Heat transfer in boundary layer
Heat transfer in the boundary layer could be
given by:
A
Q Ts ,1 Ts , 2 .......................(1)
L
12/2/2018 PE 311 8
Dimensionless Numbers for
Convective Heat Transfer
Value of convective heat transfer coefficient
depends upon:
Physical configuration
Properties of fluid involved
Empirical correlations are available to estimate heat
transfer coefficients for a variety of natural and
forced convection heat transfer configurations.
These correlations are typically expressed in terms of
dimensionless number
12/2/2018 PE 311 9
Application of Dimensional Analysis to
Heat Transfer by Convection
A lot of factors influence the value of thus it is
not possible to determine their individual
effects by direct experimental methods
Q
q f u, l , C p , T , , g , , , ..........(3)
A
Using π-theorem for solution of the equation:
Recurring set: l, ∆T ,, ,
Non-recurring set: u, (g), Cp, q
12/2/2018 PE 311 10
Application of Dimensional Analysis
to Heat Transfer by Convection
Equation (3) becomes
q l l l u C p g T l 3 2
f , ,
T 2
12/2/2018 PE 311 11
Dimensional Analysis
Natural convection:
Velocity depends only on the buoyancy effect
(Gr)
Magnitude of velocity is very small hence Re can
be omitted
Thus Nu = f(Pr, Gr)
Dimensionless number typically used are
Prandtl number
Rayleigh number
Grashof number
Ra = (Pr)(Gr)
12/2/2018 PE 311 12
Dimensional Analysis
Forced convection:
Magnitude of velocity is large hence Re cannot be
neglected
Buoyancy effect is usually negligible and Gr may be
omitted.
Thus: Nu = f( Re, Pr)
12/2/2018 PE 311 13
Forced Convection Heat Transfer
Configurations
Forced convection takes place when a flow is
pumped or blown past a solid surface that is at
a different temperature than the fluid
Heat transfer correlations to be discussed
Laminar flow inside a circular pipe
Turbulent flow inside circular pipes
Turbulent flow through non- circular ducts
Flow across single circular cylinder
Flow parallel to flat plate
12/2/2018 PE 311 14
Laminar Flow inside pipe
The velocity distribution across the diameter is
parabolic
Boundary
layer
12/2/2018 PE 311 15
Laminar Flow inside pipe
The temperature distribution across the diameter is
also parabolic
Boundary
layer
12/2/2018 PE 311 17
Laminar Flow inside pipe
For thermally developing, hydrodynamically
developed laminar flows:
Uniform Wall Temperature:
0.8
D
0.19 Re Pr
Nu 3.657 L
..................(5)
0.467
D
1 0.117 Re Pr
L
Uniform Heat Flux:
D 3
1
D
1.953 Re Pr Re Pr 33.3
L L
Nu ..............(6)
D D
4.364 0.0722 Re Pr Re Pr 33.3
L L
12/2/2018 PE 311 18
Laminar Flow inside pipe
For thermally and hydrodynamically
developing flows
Uniform Wall Temperature
1/ 3
D
0.0677 Re Pr
Nu 3.657 L
...................(7)
0.3
D
1 0.1 Pr Re
L
12/2/2018 PE 311 19
Laminar Flow inside pipe
For thermally and hydrodynamically
developing flows :
Uniform Heat Flux
1/ 3
D
0.086 Re Pr
Nu 4.364 L
..................(8)
0.83
D
1 0.1 Pr Re
L
12/2/2018 PE 311 22
Laminar Flow inside pipe
Physical properties of the fluid are likely to vary with
temperature
This might affect the heat transfer calculated.
For Gases the effect on Nusselt numbers is negligible,
thus the same correlations could be used.
For liquids viscosities are affected most by
temperature variations hence need for correction of
the Nusselt numbers:
0.14
Nuo Nu ........................(11)
s
where Nuo is the actual (corrected) Nusselt number.
12/2/2018 PE 311 23
Turbulent flow in Pipes
Variety of fluids led to the following general
correlation:
Nu C Re Pr ........(12)
m n
12/2/2018 PE 311 24
Turbulent flow in Pipes
The simplest in the series of such equations is
the one by Dittus and Boelter, which is
expressed as:
Nu 0.023 Re Pr ......(13)
0.8 n
12/2/2018 PE 311 26
Turbulent flow in Pipes
Disagreement between practise and Equations (13)
and (15) is as large as 25%
Both equations are not valid in the transition region
(2300 < Re < 10000)
Petukhov and later Gnielinsk proposed a more
suitable expression:
Re 1000 Pr
D 23
Nu 8 1 ............(16)
2 3 L
1 12.7 Pr 1
8
1
1.82 log Re 1.642 is friction factor
12/2/2018 PE 311 27
Turbulent flow in Pipes
Variation of fluid properties with temperature affect
the calculated heat transfer
To cater for the effects Equation (16) is multiplied by a
viscosity correction factor
For Liquids:
Re 1000 Pr
D 2 3 0.14
Nu 8 1 ........(17)
2 3 L s
1 12.7 Pr 1
8
For Gases:
Re 1000 Pr D 2 3 T 0.36
Nu 8 1 m ........(18)
2 3 L Ts
1 12.7 Pr 1
8
12/2/2018 PE 311 28
Turbulent Flow in Non-Circular sections
Fluids flow and heat transfer can occur in non-circular
ducts
D1 D2
Pipe material
12/2/2018 PE 311 30
Turbulent Flow in Non-Circular sections
Applying Equation (20) in Figure 3
4 Flow Cross Sectional Area
Dh
Wetted Perimeter
4 Cross Sectional Area of Outer Pipe Cross Sectional Area of Inner Pipe
Wetted Perimeter of Outer Pipe Wetted Perimeter of Inner Pipe
4
4
D2 D1
2 2
Dh D2 D1...........(20)
D1 D2
12/2/2018 PE 311 31
Turbulent Flow in Non-Circular sections
Fluid flowing through the annulus is unique:
Heat transfer at the inner wall while the outer wall is
insulated 0.16
Nu D1
0.86 ...........(21)
Nuinner pipe D2
Heat transfer at the outer wall while the inner wall is
insulated
0.6
Nu D
1 0.14 1 ...............(22)
Nuinner pipe D2
Heat transfer at both walls and the walls are at the same
temperature 0.84
0.6
D1 D1
0.86 1 0.14
Nu D2 D2
...(23)
Nuinner pipe D1
1
12/2/2018 PE 311 D2 32
Forced Convection outside Tubes
Fluid flow at right angle across a single tube gives
non-uniform velocity distribution.
12/2/2018 PE 311 33
Forced Convection outside Tubes
For design purposes reference is made to the average
value
The general empirical correlation for turbulent flow
becomes as given by Hilpert:
1
Nu C Re Pr 3 .............(25)
m
is valid for 0.7 < Pr < 500 and 1 < Re < 106
D=12.7mm Ts=128.4oC
L=94mm
P=46W
12/2/2018 PE 311 40
Example – Solution 2
Convective heat transfer is given by:
Q A Ts T
Giving
Q
A Ts T
But
A D L
12/2/2018 PE 311 41
Example – Solution 3
Thus
Q
exp
D L Ts T
0.85 x 46
102 W m 2 K
0.0127 x0.094 128.4 26.2
12/2/2018 PE 311 42
Example – Solution 4
Using Zukauskas correlation, Equation (33)
Physical properties of air:
at T = 273+26.2=299.2 K:
Pr = 0.707
= 15.89 x 10-6 m2/s
= 26.3 x 10-3 W/mK
at Ts = 273 + 128.4 = 401 K: Prs = 0.69
• Giving
uD 10 x0.0127
Re 7,992
12/2/2018
15
PE 311
. 89 x10 6
43
Example – Solution 5
From Table 3, C = 0.26 and m = 0.6. Since Pr <10, n =
0.37
Therefore
1
0.707 4
Nu Z 0.26 x7,992 x0.707 x 50.5
0.6 0.37
0.69
Nu Z 50.5 x26.3x10 3
Z 105 W mK
D 0.0127
Giving
Z exp 105 102
Error 100 100 2.94 %
102
exp
12/2/2018 PE 311 44
Example – Solution 6
Using Hilpert correlation Equation (31)
Properties evaluated at bulk mean temperature
T Ts 128.4 26.2
T 273 350 K
2 2
Gives
Pr = 0.700
= 20.92 x 10-6 m2/s
= 30 x 10-3 W/mK
• Thus
uD 10 x0.0127
Re 6,071
20.92 x10 6
12/2/2018 PE 311 45
Example – Solution 7
From Table 1, C = 0.193 and m = 0.618
Therefore
Nu H 0.193 x6,071
1
37.3
0.618 3
x0.700
12/2/2018 PE 311 46
Example – Solution 8
Using Churchill and Bernstein equation Equation (34)
T Ts 128.4 26.2
T 273 350 K
Gives 2 2
Pr = 0.700
= 20.92 x 10-6 m2/s
= 30 x 10-3 W/mK
• Thus
uD 10 x0.0127
Re 6,071
20.92 x10 6
12/2/2018 PE 311 47
Example – Solution 9
Therefore
NuC
C 96 W / m 2 K
D
Giving
C exp
Error 100 100 96 102 5.88 %
102
exp
12/2/2018 PE 311 48
Forced Convection for Flow over Flat
Plates
12/2/2018 PE 311 49
Forced Convection for Flow over Flat
Plates
For a turbulent boundary layer along the whole plate
and constant wall temperature we use equation (29)
by Petukhov: Nu turb 0.037 Re 0.8 Pr
..........(29)
Pr 3 1
2
0.1
1 2.443 Re
2 2
Nu Nu lam Nu turb ............(30)
12/2/2018 PE 311 50
Convective Heat Transfer to Spherical Particles
Relative motion between fluid and particle or droplet
causes an increase in heat transfer due to convection,
expressed generally as:
Nu 2 Re Pr ........(31)
m n
12/2/2018 PE 311 51
Convective Heat Transfer to Spherical
Particles
The Reynolds number is calculated using the
relative velocity between the particle and the
fluid:
u f u p Dp
Re p ..........(32)
Nu 2 Re Pr
0.5 0.33
..........(33)
12/2/2018 PE 311 53
Natural Convection
In the same way air in contact with a hot plate will
be heated by natural convection currents.
There is no external agency forcing the fluid to
move.
Transfer of heat is relatively low since the natural
convection currents move rather slowly.
12/2/2018 PE 311 54
Natural Convection to Air
For a special case of convection from a hot body to air
the Equation (34) may be simplified.
For streamline flow Equation (34) becomes:
1
x g T x C p 4
3 2
Nu C ........(34)
2
On rearrangement becomes
1
g T x 3 2 C p 4
4
C
x
2 4
1 1
T 4 g C p 4
2
C
x x
4
12/2/2018 PE 311 55
Natural Convection to air
Over a wide range of temperature:
1
g C p 2 4
C2 CONSTANT ..........(35)
The heat transfer coefficient may thus be
obtained from the relation:
1 1 1
T g C p
4 2
T 4 4
C C C2
x x x
4
1
T 4
C 2.45 ...........................................................(36)
x
12/2/2018 PE 311 56
Natural Convection to air
Churchill and Thelen proposed the following
correlation for heat transfer by natural convection
1
6
Ra
Nu Nuo 300 .......(37)
16
9
0.5
9
16
1 Pr
Valid for 104 Ra 4 1014 and 0.022 Pr 7640
Nuo Characteristic length
Vertical wall 0.67 Height
Horizontal cylinder 0.36 Diameter
Sphere 2.00 Diameter
12/2/2018 PE 311 57