PRE FABRICATION

meaning

To manufacture (a building or section of a

building, for example) in advance,
especially in standard sections that can be
easily shipped and assembled.

To make up, construct, or develop in an

artificial, unoriginal, or stereotypic manner.
• Houses, bungalows Garages, prefabricated Storage buildings and workshops,
• Agricultural buildings, Bus shelters and traffic islands/street refuges,
• Transformer substations, Washrooms Blocks, partition Blocks, flue and air slotted, facing,
concrete Blocks, glazed face Concrete blocks, urea formaldehyde foam insulated concrete
Bricks,
• Wall cladding exterior, glass reinforced plastic (GRP), reinforced polymer concrete Walls,
concrete soundproof, Balconies, balustrades and fencing,
• concrete Roof trusses and purlins, concrete Roofing elements,
Eaves blocks and gutter units, concrete Paving, concrete prefabricated
Steps, staircases and landings, concrete, prefabricated Tiles, wall and floor, concrete
Pavement and roof lights, concrete Window surrounds and components, concrete,Door
frames and components, concrete Sills, mantels and shelves, concrete prefabricated
Fireplaces, prefabricated Chimney stacks, prefabricated
Chimney pots, cowls and caps, concrete Copings, balustrade, concrete
Flue ducts and refractory flue ducts, concrete Panels, concrete for partitions, Concrete
panels, noise barrier fencing, Panels, faced concrete Elements,
Prefabricated concrete elements for air raid shelters and nuclear bunkers
Decorative building elements, Incinerator blocks, Rubbish chutes,
Concrete foundation units, prefabricated Sheets, concrete, corrugated, for the building
industry, prefabricated Railway platforms,
 Precast concrete

• Precast Concrete is a construction product

produced by casting concrete in a reusable
mold or "form" which is then cured in a
controlled environment, transported to the
construction site and lifted into place. In
contrast, standard concrete is poured into site-
specific forms and cured on site.
• By producing precast concrete in a controlled environment
(typically referred to as a precast plant), the precast concrete
is afforded the opportunity to properly cure and be closely
monitored by plant employees.
• Utilizing a Precast Concrete system offers many potential
advantages over site casting of concrete.
• The production process for Precast Concrete is performed on
ground level which helps with safety throughout a project.
• There is a greater control of the quality of materials and
workmanship in a precast plant rather than on a construction
site.
• Financially, the forms used in a precast plant may be reused
hundreds to thousands of times before they have to be
replaced which allows cost of formwork per unit to be lower
than for site-cast production.
• Products
• Concrete Compound Wall
• Concrete Door Frames
• Concrete Window Frames
• Concrete Bench
• Concrete Thulasi Madam
• Concrete Toilet / Bath / Security Kiosk
• Concrete Garden Furniture
• Concrete Manhole Covers
• Industrial Special Wall
• Storage Shed
• Buildings
• Storm Water Drains
• Poles & Street Lighting Poles
• MISC. Precast Concrete Products
 Prestressed concrete
• Prestressed concrete is a method for overcoming concrete
's natural weakness in tension.[1][2] It can be used to
produce beams, floors or bridges with a longer span than is
practical with ordinary reinforced concrete.
• Prestressing tendons (generally of high tensile steel cable
or rods) are used to provide a clamping load which
produces a compressive stress that offsets the
tensile stress that the concrete compression member
would otherwise experience due to a bending load.
• Traditional reinforced concrete is based on the use of steel
reinforcement bars, rebars, inside poured concrete.
 Prestressed concrete
• Prestressing can be accomplished in three ways: pre-
tensioned concrete, and bonded or unbonded post-
tensioned concrete.
• Prestressed concrete is the predominating material for
floors in high-rise buildings and the entire containment
vessels of nuclear reactors.
• Unbonded post-tensioning tendons are commonly used in
parking garages as barrier cable.[3] Also, due to its ability to
be stressed and then de-stressed, it can be used to
temporarily repair a damaged building by holding up a
damaged wall or floor until permanent repairs can be made.
 Advantages of prestressed concrete
• include crack control and lower construction costs;
• thinner slabs - especially important in high rise buildings in
which floor thickness savings can translate into additional
floors for the same (or lower) cost
• and fewer joints, since the distance that can be spanned by
post-tensioned slabs exceeds that of reinforced
constructions with the same thickness.
• Increasing span lengths increases the usable unencumbered
floorspace in buildings;
• diminishing the number of joints leads to lower
maintenance costs over the design life of a building, since
joints are the major focus of weakness in concrete buildings.