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Chapter 5
Axial Flow Compressors
A Comparison of
Axial Flow Compressors and Turbines
1 1
P2 W2 P1 W12
2
2 2
i.e. thus 1
P0 0 P P .. W W
2 2
2
2 1 1 2
then Wmax W1
W2 W2
The amount of pressure rise between 1' to 2 is larger
than that of 1 to 2.
i.e more diffusion the limit of Wmax is than of sonic limit.
The blades are such that minimum c/s area occurs at the
trailing edge of the blades which is called the throat.
The flow area should contract continuously all the way
along the blades in order not to have an adverse
pressure gradient BL along the row.
Even an instantaneous discontinuity in the contraction of
the passage results in a locally seperated BL, thus
increased turbulence.
This might happen due to simplified manufacture for
curvatures such as two circles.
This results in extremely high heat transfer coefficient,
thus the blade will not last 10 minutes.
In Compressors
It is usual to provide a row of stator blades – Inlet Guide
Vanes (IGV's) at the upstream of the first stage. These
direct the axially approaching flow correctly into the first row
of rotor blades. Thus deflect the flow from axial direction to
off-axial direction. IGV's are turbine type of blades.
Two forms of rotor construction is used
Drum type-suitable for industrial applications
Disc type - suitable for aircraft applications low weight, high
cost)
On the rotor, turn your head into the wind, and the
drought you feel is the relative velocity w
Vθ2 – Vθ1
α2 β1 α inlet
β2 1
exit
V2 V1
W2
Va
U Vθ1
Vθ2
Combined Velocity Triangle for
Axial Compressor Stage
Va Va
Va mean Va mean
T
1
T
s
o1
Degree of Reaction
Degree of Reaction
Assuming =1.0
.
W C ( T T ) C T
p R ST p s
Degree of Reaction
. 1 2
The steady flow energy eqn : W C p TR (V2 V12 )
2
1 2
with eqn (5.8) : C p TR UVa (tan 2 tan 1 ) (V2 V12 )
2
Degree of Reaction
1
UVa (tan 2 tan 1 ) Va2 (tan2 2 tan2 1 ) V
2 1 a (tan 2 tan 1 )
UVa (tan 2 tan 1 ) 2U
2U
tan 1 tan 2 tan 1 tan 2
Va
Va 2U
1 ( tan 1 tan 2 )
2U Va
(5.9)
Va
(tan 1 tan 2 )
2U
Degree of Reaction
Degree of Reaction
3D Flow
3D Flow
Assumption
Any radial flow within the annulus occurs only while the
fluid is passing through the blade rows. The flow in the
gaps between successive blade rows will be in Radial
Equilibrium.
Basic Assumption V r =0 at the entry and exit of a
blade row.
A commonly used design method is based on this
principle and an equation is set up to fulfill the
requirement that radial pressure forces must act on the
air elements in order to provide the necessary radial
acceleration associated with the peripheral velocity
component V.
3D Flow
p+dp
dr
Vθ
p+dp/2 p+dp/2
p
r
dθ
3D Flow
1 dp V2
(Radial Equilibrium Condition)
dr r
Apart from the regions near the walls of the annulus the
stagnation enthalpy (and To) is uniform across the
annulus at the entry to the blade rows.
dh0
Thus dr 0
A Supposed Supposed constant Supposed Supposed Ignored All variations of flow with
Two- constant constant constant radius are ignored
Dimensional Method for: high H/T stages
B Constant Vθr = constant Constant Incresed with Yes Limited by high rotor root
Free Vortex radius deflection
(approx. const. stator defl.)
C Constant Supposed Vθ = ar ± b/r Supposed Supposed Ignored Λ and work distr. will NOT
Reaction constant constant constant be const. since true variation
(without in Va is not considered
equilibrium)
D Constant Constant Vθ = ar ± b/r From radial Constant Yes Logical design method
Reaction equilib. Highly twisted blades
E Supposed Arithmetic mean Supposed Not far from Ignored Λ and work distr. will NOT
Half Vortex constant of free vortex and constant const. be const. since true variation
const. reaction dist. in Va is not considered
F Supposed Fixed by condition Supposed Not far from Ignored Widely used but its
Constant α2 constant Vθ2 = cost. constant const. performance and advantages
[stator entry] not widely understood
Vθ1 = a – b/r
[rotor entry]
G Forced Increases Vθ α r From radial Varies with radius Yes Rarely used
Vortex with r2 equilib.
H Constant Vθ = a ± b/r From radial Varies with radius Yes A logicl design method
Exponential equilib.
Me 423 Spring 2006 Prof. Dr. O. Cahit ERALP
Axial Flow Compressors
Blade Design
Blade Design
β1v,α1v = Blade inlet angle
β2v,α2v = Blade outlet angle
β1, α1 = Air inlet angle
β2, α2 = Air outlet angle
W1,V1 = Air inlet velocity
W2,V2 = Air outlet velocity
s = pitch
c = chord
θ = camber = α1v – α2v
ξ = stagger = 0.5(α1v + α2v)
є = deflection = α1 – α2
i = incidence = α1 - α1v
δ = deviation = α2 – α2v
Blade Design
P01 P02
The loss in non-dimensional form w= 1 2
V1
2
It is desirable to avoid numbers with common multiples
for the blades in successive rows to reduce the likelihood
of introducing resonant frequencies.
The common practice is to choose an even number for
the stator blades and a prime number for the rotor
blades.
The blade outlet angle “ 2v” can not be determined from
the air outlet angle “ 2” until the deviation angle “ ”
has been determined.
2 2v
Blade Design
Design Procedure
β1 β2
know how ≈ 3
ε = β 1 – β2 h/c
ε* β2 α2 h
c
Des. Defl. s/c
Curve
rm s
n = 2πrm/s
number of n
blades ns even
nr prime
Blade Design
Blade Design
1 2
2 2
P Va (tan 1 tan 2 )
2
where Vm Va sec m
1
tan m (tan 1 tan 2 )
2
D = Drag force along vector mean velocity
Lift coefficient CL
CL
1.0
0.5
Drag coefficient CDP
0.075
0
0.050
CDP
0.025
0
-20 -15 -10 -5 0 5 10
İncidence i degrees
Tis‘
s stage efficiency
Tact
Ts 20o K
for o
bl s
T1 400 K
s bl-R 1 bl-ST
Calculate ηs and Rs
Overall Performance
Assuming that ηs = η∞
(η constant through all compressor stages),
for a compressor consisting of N similar stages, each with
ηs = η∞ n
1 N Tos n 1
R
To1
Overall Performance
Compressibility Effects
Compressibility Effects
Compressibility Effects
A B
At the design speed if we consider the moving of
operating point from A to B.
At point B (on the surge line), the density at the
compressor exit will be increased due to the compressor
exit will be increased due to the increase in delivery
pressure; also ṁ is slightly reduced.
Axial velocity in the last stage is reduced incidence in the
last stage is increased. Rotor blades are expected to
stall from the last stages.
A C
ṁ falls rapidly ; Va at the inlet decreases, incidence of
the first stage increases. But the incidence of the later
stages decrease due to the increase of Va (due to lower
pressure and density). At low speeds surging is probably
due to first stages stalling.
At conditions far removed from surge R is very low
high Va large decrease in incidence result in stall in
negative incidence very low ηc