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Fabrication

Engineering Documentation
• Drive Loop Diagrams
– Used to generate wiring diagrams and cable schedules
using automated systems
– Used in C2 commissioning as a checklist for the
installation
– Used by the production support engineers and technicians
for fault-finding and modification
• Older operations will have traditional switchgear circuitry
• Newer operations will have “intelligent” switchgear with
networked drives
“As-Built” document key requirement for
maintenance
Field Marshalling & PLC Equipment Cabinets
Motor Switchgear MCC Bucket Marshalling PLC

TERM DIGITAL INPUT


Interlocks Healthy
7 57 115 1
00-01-TT-133 8 00-01-AJB-001 2 PLC Rack Slot
58 116
Trips Healthy 01 01 01
SCR 9 SCR SCR 59
Stops Healthy 117
11 67 3
00-01-TT-133 00-01-AJB-001
12 68 118 4
Starts Healthy
SCR 13 SCR SCR 69

TERM DIGITAL OUTPUT


14 77 125 3
00-01-TT-133 15 00-01-AJB-001
Start 78 126 4 PLC Rack Slot
01 01 02
SCR 16 SCR SCR 79
Stop
17 87 135 5
00-01-TT-133 18 00-01-AJB-001 88 136 6
SCR 19 SCR SCR 89

Amps TERM ANALOGUE INPUT


27 27 138 5 PLC Rack Slot
Vibration 00-01-TT-134 28 00-01-AJB-002 28 139 6 01 02 04
DE Bearing Temp. SCR 29 SCR SCR 29
NDE Bearing Temp.
37 55 14 8
Winding Temp. 00-01-TT-134 38 00-01-AJB-002 9
56 15
SCR 39 SCR SCR 57

Original Drive Loop Wiring Diagrams Title Block


Drawn By etc.
Drawing Number
Field Marshalling & PLC Equipment Cabinets
Remote I/O Ethernet Network PLC

TERM DIGITAL INPUT


1 Ethernet
Interlocks Healthy 2 PLC Rack Slot
Card
01 01 01
Trips Healthy
3
Stops Healthy 4

Starts Healthy

Start
Ethernet PLC
Stop Card Processor

TERM ANALOGUE INPUT


Amps 5 PLC Rack Slot Ethernet
6 01 02 04
Vibration Card
DE Bearing Temp.
8
NDE Bearing Temp. 9
Winding Temp.

Intelligent Switchgear, Networked Title Block


Drawn By etc. Drive Loop Wiring Diagram Drawing Number

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