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LATHE OPERATION

Unit of competency: Turn workpiece (intermediate) JETHRO BENABENTE


Trainer Machining NCII
Module title: Perform Turning Operation
Objectives
At the end of the lesson, student should be able to

1. Explain the techniques in screw cutting external


vee thread on the centre lathe

2. Explain the ways to prevent common faults

Unit of competency: Turn workpiece (intermediate) JETHRO BENABENTE


Trainer Machining NCII
Module title: Perform Turning Operation
CONTENTS

1. Types of ISO Vee Threads


2. Depth of External Thread
3. Setting the Quick-Change Gearbox to the Required Pitch
4. Setting- Up and Preparing Work For Screw Cutting of Vee
Thread on the Lathe
5. Taking a Trial Cut
6. Taking the Roughing and Finishing Cuts
7. Checking the Thread
8. Summary
8. Test Yourself

Unit of competency: Turn workpiece (intermediate) JETHRO BENABENTE


Trainer Machining NCII
Module title: Perform Turning Operation
SCREW THREADS
A screw thread is a helical groove
formed on a cylindrical work

Unit of competency: Turn workpiece (intermediate) JETHRO BENABENTE


Trainer Machining NCII
Module title: Perform Turning Operation
External and Internal
Screw Threads

Unit of competency: Turn workpiece (intermediate) JETHRO BENABENTE


Trainer Machining NCII
Module title: Perform Turning Operation
External threads are made on cylinders, e.g. bolts.
Internal threads are made in holes, e.g. nuts.
Unit of competency: Turn workpiece (intermediate) JETHRO BENABENTE
Trainer Machining NCII
Module title: Perform Turning Operation
Hand of Thread

Unit of competency: Turn workpiece (intermediate) JETHRO BENABENTE


Trainer Machining NCII
Module title: Perform Turning Operation
A right-hand thread moves forward when it
rotates clockwise.

Unit of competency: Turn workpiece (intermediate) JETHRO BENABENTE


Trainer Machining NCII
Module title: Perform Turning Operation
A left-hand thread moves forward when it rotates
anti-clockwise.

Unit of competency: Turn workpiece (intermediate) JETHRO BENABENTE


Trainer Machining NCII
Module title: Perform Turning Operation
ISO Metric Thread

Unit of competency: Turn workpiece (intermediate) JETHRO BENABENTE


Trainer Machining NCII
Module title: Perform Turning Operation
External Thread The thread angle is 60 degrees.
Depth = 0.61 x pitch

Unit of competency: Turn workpiece (intermediate) JETHRO BENABENTE


Trainer Machining NCII
Module title: Perform Turning Operation
Internal Thread The thread angle is 60 degrees.
Depth = 0.54 x pitch

Unit of competency: Turn workpiece (intermediate) JETHRO BENABENTE


Trainer Machining NCII
Module title: Perform Turning Operation
ISO Metric Thread Designation

Unit of competency: Turn workpiece (intermediate) JETHRO BENABENTE


Trainer Machining NCII
Module title: Perform Turning Operation
Standard Pitches

Unit of competency: Turn workpiece (intermediate) JETHRO BENABENTE


Trainer Machining NCII
Module title: Perform Turning Operation
Standard Pitches

Unit of competency: Turn workpiece (intermediate) JETHRO BENABENTE


Trainer Machining NCII
Module title: Perform Turning Operation
CUTTING EXTERNAL VEE
THREADS
Threads of many shapes and sizes can be
cut on the centre lathe.

Unit of competency: Turn workpiece (intermediate) JETHRO BENABENTE


Trainer Machining NCII
Module title: Perform Turning Operation
Depth of External Thread
The depth of the external
thread can be determined
Depth = 0.61 x pitch
by :
• Calculation (for ISO vee
threads)

Example:
If the size of the thread is given as M20 x 1.5
Depth of thread = 0.61 x 1.5 mm
= 0.92 mm
Unit of competency: Turn workpiece (intermediate) JETHRO BENABENTE
Trainer Machining NCII
Module title: Perform Turning Operation
• Referring to a table
•If the size of the thread is given as M30 x 2
Depth of Thread = 1.22 mm

Unit of competency: Turn workpiece (intermediate) JETHRO BENABENTE


Trainer Machining NCII
Module title: Perform Turning Operation
Setting the Quick-change Gearbox to the Required
Pitch

Using the Gearbox Chart

Example:
In cutting a 3 mm pitch, the
steps are:
Move lever X to position B.
Move lever Y to the hole
below the column in which
3.0 can be found.

Unit of competency: Turn workpiece (intermediate) JETHRO BENABENTE


Trainer Machining NCII
Module title: Perform Turning Operation
Methods of Feeding the Threading Tool

Side Cutting (Angular


Approach )
Feed the tool into the
work at an angle of 29
degrees to the cross-
slide axis.

Unit of competency: Turn workpiece (intermediate) JETHRO BENABENTE


Trainer Machining NCII
Module title: Perform Turning Operation
Setting-Up and Preparing Work
for Screw-cutting of Vee Thread
on the Lathe

Unit of competency: Turn workpiece (intermediate) JETHRO BENABENTE


Trainer Machining NCII
Module title: Perform Turning Operation
Setting-Up and Preparing Work for Screw-
cutting of Vee Thread on the Lathe

•It is a good practice to cut a


groove at the shoulder.

•It allows the threading tool to


run out.

•It allows parts to fit flatly


onto each other.

Unit of competency: Turn workpiece (intermediate) JETHRO BENABENTE


Trainer Machining NCII
Module title: Perform Turning Operation
Setting-Up and Preparing Work for Screw-
cutting of Vee Thread on the Lathe

•Use a centre gauge


to check the angle of
the threading tool.

Unit of competency: Turn workpiece (intermediate) JETHRO BENABENTE


Trainer Machining NCII
Module title: Perform Turning Operation
Setting-Up and Preparing Work for Screw-
cutting of Vee Thread on the Lathe

•Use a centre
gauge to set the
threading tool
square to the
work.

Unit of competency: Turn workpiece (intermediate) JETHRO BENABENTE


Trainer Machining NCII
Module title: Perform Turning Operation
The work may be held :
By a Chuck
By a Chuck and Tailstock
Centre
Between Centers
For right-hand threads, the
tool cuts from the tailstock
towards the headstock.
For left-hand threads, the
tool cuts from the
headstock towards the
tailstock.

Unit of competency: Turn workpiece (intermediate) JETHRO BENABENTE


Trainer Machining NCII
Module title: Perform Turning Operation
Taking a Trial Cut
Chamfer the end of the
work with the thread
cutting tool.
•For a right-hand thread,
the tool cuts from the
tailstock end.
•The depth of cut should
be as light as possible.
•At the end of the cut,
wind the tool away from
the work immediately.

Unit of competency: Turn workpiece (intermediate) JETHRO BENABENTE


Trainer Machining NCII
Module title: Perform Turning Operation
Checking the Pitch of a Screw Thread

Use a screw pitch


gauge

Use a steel rule

Unit of competency: Turn workpiece (intermediate) JETHRO BENABENTE


Trainer Machining NCII
Module title: Perform Turning Operation
Checking the Surface Finish of the Thread

1. Check the surface


finish of the thread
visually.

2. Using a screw thread


micrometer for checking
vee threads

The micrometer
measures the pitch
diameter of the thread.
Unit of competency: Turn workpiece (intermediate) JETHRO BENABENTE
Trainer Machining NCII
Module title: Perform Turning Operation
3. Using a thread ring gauge
It is used to check threads on a
shaft.
The ‘go’ and ‘no go’ gauges are
usually held together by a
holder.
The thread should enter the ‘go’
gauge completely.
The ‘no go’ gauge is identified
by a groove cut on the knurled
surface.
The thread should not enter the
‘no go’ gauge by more than 1
and a half turns.
Unit of competency: Turn workpiece (intermediate) JETHRO BENABENTE
Trainer Machining NCII
Module title: Perform Turning Operation
Summary
1. Explain the techniques in screw
cutting external vee thread on the centre
lathe

2. Explain the ways to prevent common


faults

Unit of competency: Turn workpiece (intermediate) JETHRO BENABENTE


Trainer Machining NCII
Module title: Perform Turning Operation
TEST YOURSELF

Unit of competency: Turn workpiece (intermediate) JETHRO BENABENTE


Trainer Machining NCII
Module title: Perform Turning Operation
1)The depth of an iso internal vee thread is
calculated as

(a)0.50 time pitch


(b)0.54 time pitch
(c)0.61 time pitch
(d)0.65 time pitch

(b)
Unit of competency: Turn workpiece (intermediate) JETHRO BENABENTE
Trainer Machining NCII
Module title: Perform Turning Operation
2)The depth of an external iso metric vee thread
specified as M16 X 2 is

(a)1.08mm
(b)1.22mm
(c)2.0mm
(d)14.0mm

Unit of competency: Turn workpiece (intermediate)


(b)
JETHRO BENABENTE
Trainer Machining NCII
Module title: Perform Turning Operation
3)Screw thread cutting is carried out by engaging the

(a)apron
(b)carriage
(c)feed shaft
(d)leadscrew

(d)
Unit of competency: Turn workpiece (intermediate) JETHRO BENABENTE
Trainer Machining NCII
Module title: Perform Turning Operation
4)The function of the leadscrew on a centre lathe is
to provide

(a)automatic feed to the carriage


(b)automatic feed for screw cutting
(c)automatic feed for the cross-slide
(d)automatic feed to the compound slide

(b)
Unit of competency: Turn workpiece (intermediate) JETHRO BENABENTE
Trainer Machining NCII
Module title: Perform Turning Operation
5)A screw pitch gauge is used to

(a)set the tool


(b)check the thread depth
(c)check the pitch
(d)check the surface finish of the thread flank

(c)
Unit of competency: Turn workpiece (intermediate) JETHRO BENABENTE
Trainer Machining NCII
Module title: Perform Turning Operation
6)A metric thread of m33 time 3.0 means that the
major diameter is

(a)30mm and the pitch is 3.0mm


(b)33mm and the pitch is 3.0mm
(c)30mm and the undercut is 3.0mm
(d)33mm and the undercut is 3.0mm

Unit of competency: Turn workpiece (intermediate)


(b) JETHRO BENABENTE
Trainer Machining NCII
Module title: Perform Turning Operation
7)If a metric vee thread is given as m20 time 2.5,its
major diameter is

(a)17.5mm
(b)20.0mm
(c)22.5mm
(d)50.0mm

(b)
Unit of competency: Turn workpiece (intermediate) JETHRO BENABENTE
Trainer Machining NCII
Module title: Perform Turning Operation
8)A metric thread is specified as M10 X 1.25.
What does 1.25 mean?

(a)lead of the thread


(b)pitch of the thread
(c)depth of the thread
(d)major diameter of the thread b)

(b)
Unit of competency: Turn workpiece (intermediate) JETHRO BENABENTE
Trainer Machining NCII
Module title: Perform Turning Operation
9)A metric thread is specified as M10 X 1.25.
What does 1.25 mean?

(a)lead of the thread


(b)pitch of the thread
(c)depth of the thread
(d)major diameter of the thread

Unit of competency: Turn workpiece (intermediate)


(b) JETHRO BENABENTE
Trainer Machining NCII
Module title: Perform Turning Operation
10)An iso thread specification is given as M20 X 2,
3-start . This mean that it has

(a)2mm pitch and 3mm lead


(b)2mm pitch and 6mm lead
(c)3mm pitch and 2 mm lead
(d)3mm pitch and 6 mm lead

(b)
Unit of competency: Turn workpiece (intermediate) JETHRO BENABENTE
Trainer Machining NCII
Module title: Perform Turning Operation
11)The size of an iso metric thread is given as M20 X 2.5.
The number 20 refer to the

(a)core diameter
(b)major diameter
(c)minor diameter
(d)pitch diameter

Unit of competency: Turn workpiece (intermediate)


(b) JETHRO BENABENTE
Trainer Machining NCII
Module title: Perform Turning Operation
12)When cutting a left-hand external thread,
the tool must travel

(a)across the bedway


(b)from left to right
(c)from right to left
(d)towards the headstock

Unit of competency: Turn workpiece (intermediate)


(b) JETHRO BENABENTE
Trainer Machining NCII
Module title: Perform Turning Operation
13)In cutting a single-start thread on a centre lathe,
the quick-change gear box is set to the

(a)angle of the thread


(b)depth of the thread
(c)pitch of the thread
(d)width of the thread

(c)
Unit of competency: Turn workpiece (intermediate) JETHRO BENABENTE
Trainer Machining NCII
Module title: Perform Turning Operation
14)In a screw thread, the lead is equal to

(a)no. of starts time pitch


(b)no. of start/pitch
(c)pitch/no of starts
(d)pitch-no, of start

(a)
Unit of competency: Turn workpiece (intermediate) JETHRO BENABENTE
Trainer Machining NCII
Module title: Perform Turning Operation
15)A tool which is used to set a vee-threading tool square
with a workpiece is the

(a)centre gauge
(b)gauge block
(c)pitch gauge
(d)square head

Unit of competency: Turn workpiece (intermediate)


(a) JETHRO BENABENTE
Trainer Machining NCII
Module title: Perform Turning Operation
16)A screw thread micrometer is used for measuring the

(a)pitch of the thread


(b)minor diameter of the thread
(c)major diameter of the thread
(d)effective diameter of the thread

(d)
Unit of competency: Turn workpiece (intermediate) JETHRO BENABENTE
Trainer Machining NCII
Module title: Perform Turning Operation
17)A threading tool is fed from the headstock to the
tailstock when cutting a

(a)square thread
(b)left-hand thread
(c)right-hand thread
(d)trapezoidal thread

(b)
Unit of competency: Turn workpiece (intermediate) JETHRO BENABENTE
Trainer Machining NCII
Module title: Perform Turning Operation
18)In order to obtain a good surface finish on the
thread,
the last few cuts should be

(a)deeper cuts
(b)lighter cuts
(c)no feed of tool
(d)carried out with the split nut disengaged

Unit of competency: Turn workpiece (intermediate)


(b) JETHRO BENABENTE
Trainer Machining NCII
Module title: Perform Turning Operation
19)The lathe carriage is engaged to the leadscrew
for thread cutting by means of the

(a)apron
(b)half nut
(c)feed shaft
(d)thread chasing dial

Unit of competency: Turn workpiece (intermediate)


(b) JETHRO BENABENTE
Trainer Machining NCII
Module title: Perform Turning Operation
Thank You

Unit of competency: Turn workpiece (intermediate) JETHRO BENABENTE


Trainer Machining NCII
Module title: Perform Turning Operation

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