Tanjung Priok Gas Fired Power Plant (740 MW)

Extension Project

PADANG, 17 NOVEMBER 2010

PROJECT BASIC DATA

Jenis Pekerjaan Pembangkitan Listrik Tenaga Gas dan Uap

Kapasitas 740 MW
Lingkup Pekerjaan 1. Design (Marine Work)
2. Supply (CCSP)
3. Construction :
Pile Work, Concrete Work (Formwork,
Rebar), Earth Work, Wall Work, Door and
Window, SS Erection, Roofing,
Ironmongery, Road, Sanitation, Finishing)
4. Completion and Maintenance

Jangka Waktu Pekerjaan 32.5 Bulan (11 Februari 2009 – 14 Oktober 2011)

Informasi Lain Existing Plant UBP Tanjung Priok berkapasitas

1000MW terdiri dari :
Blok 1 : 3 unit GT @100MW
1 unit ST 200MW
Blok 2 : 3 unit GT @100MW
1 unit ST 200MW
PROJECT LOCATION PROJECT LOCATION

Tanjung Priok Gas Fired

Power Plant Project is
located 10 km Northeast of
central part of Jakarta city
and 25 km from Sukarno -
Hatta Airport

DANAU SUNTER

DARI ARAH KELUAR TOL

ANCOL

DARI ARAH
KEMAYORAN
PLAN LAYOUT PROJECT LOCATION
SSP AREA

INTAKE

CW PIPE LINE

DISCHARGE

GT AREA WIKA AREA

HRSG AREA
(SSP
SCOPE)

ST AREA

TRANSFORMER

EXISTING POWER PLANT

POST 2

POST 1
(IP MAIN GATE)
PLAN LAYOUT
: WIKA’s SCOPE

: SSP’s SCOPE

SUPPLY LINE

DISCHARGE INTAKE

ST BUILDING ACCESS ROAD

ST TRANSF0RMER
GT BUILDING
CCB
GT TRANSF0RMER
GAS TREATMENT
GT ELECTRIC BUILDING
CABLE TRENCH
EDG
SITE FORMATION

LEGEND :

ACCESS ROAD FROM OUTSIDE

ACCESS ROAD INSIDE PROJECT

BAR BENDER & CARPENTER SHOP

WIKA & MC SITE OFFICE

PLN & TEPSCO SITE OFFICE

SSP & WASAMITRA SITE OFFICE

BARRACK (2,25KM)

DISPOSAL YARD (22.155M3)

METHOD STATEMENT

PILING

STEEL SHEET PILING SQUENCE

INTAKE

OUTFALL

ST FOUNDATION
METHOD STATEMENT
PILING PLAN
PILING
REMAINING 6 0
5
4
3
2
1
0 9 0 0
1
2
5
6
8
3
7000

6 3 0 0
6000 6 0 0 0

5 5 0 0
5000
4 7 0 0
4000
3 8 0 0

3000
2 8 0 0

2000 2 1 0 0

1 2 0 0
1000

0 4 0 0

SEPT
JULY

NOV
JUNI

AUG
400 700 1000 900 800 500 300

OCT
800 900

JAN

FEB
DEC
METHOD STATEMENT
STEEL SHEET PILING SQUENCE

CW PUMP PIT
OUTFALL

CW SUPPLY LINE

CW DISCHARGE LINE
ST BUILDING
METHOD STATEMENT
STEEL SHEET PILING SQUENCE
STAGE VII

CW PUMP PIT
CW SUPPLY LINE
STAGE I
OUTFALL STAGE VI (A,B,C)
ALAT 1
STAGE I 20 JUNI 09 214 NOS
CW PUMP PIT 8 JULY 09 264 NOS
STAGE II STAGE VII 19 NOV 09 102 NOS
STAGE IV ALAT 2
STAGE III 2 JULY 09 179 NOS
STAGE V 17 JULY 09 245
STAGE III
ST BUILDING 16 JULY 09 155
CW DISCHARGE LINE OUTFALL 30 AUG 09 215
ST BUILDING
STAGE V ALAT 3
STAGE II 10 JULY 09 237
STAGE VI 31 JULY 09 421
STAGE IV 28 NOV 09 54
 INTAKE

Deep well (10 nos)

LAY OUT PLAN INTAKE PUMP PIT STRUCTURE

Ancoring using rebar to the ex-pile as deadman
CROSS SECTION INTAKE PUMP PIT STRUCTURE
Elv. +1.800

Elv. - 0.200

Elv. -0.600

Excavation Stage 1 – Open cut +/- 2,4 meter from the Ground Level
About half of tehe total area
(from elv. +1.800 to -0.600)
 TYPICAL CROSS SECTION FOR DEWATERING SYSTEM

portal hanger portal hanger

Header pipe

PVC Cashing Pipe 8"

PVC Cashing Pipe 8"

Discharges pipe 6 "

Deep well pump

( Groundfos )

Gravel filter 0.5 - 1

Gravel filter 0.5 - 1
Deep well pump
( Groundfos )

DEEP WELL DEEP WELL

TYPICAL CROOS SECTION
TYPICAL CROOS SECTION
 GROUND WATER LEVEL
AFTER DEEP WELL PUMP OPERATION

The number and the depth of

deep well pump, discharge
capacity, shall be calculated base
on the permiability index of the
ground water level soil layer to avoids the sliding
assumption after lines of both side excavation area
sheet pilling .

ground water level

assumption after
deep well pump
operations
Elv. +1.800 Elv. -0.600

Installation waller for the first layer

Elv. +1.800

Elv. - 0.200

Elv. -0.600 Elv. - 3.200

Excavation Stage 2 (from elv. -0.200 to -3.200)

 Elv. -3.200
Elv. +1.800 Elv. -0.600

Installation waller and diagonal bracing for the second layer

Diagonal bracing for the second layer

Elv. +1.800

Elv. - 0.200

Elv. -0.600 Elv. - 3.200

Elv. - 6.200
Elv. -7.600

Excavation Stage 2 (from elv. -0.200 to -3.200)

 Elv. -7.600
Elv. +1.800 Elv. -0.600

Installation waller and diagonal bracing for the third layer

Diagonal bracing for the third layer

Elv. -2.500
Elv. -7.600

Plan Intake Pump Pit Structure after excavation

METHOD STATEMENT
OUTFALL
: WIKA’s SCOPE

: SSP’s SCOPE

DISCHARGE
METHOD STATEMENT

Sheet Pile Driving

Install Waller & Tie Back

excavation

Steel Beam Driving

METHOD STATEMENT
1. Demolish Existing Fence

2. Start To Embakment Work

3. Placing Jumbo Sand Bag

``
METHOD STATEMENT
4. Driving Sheet Pile (12 m)

Start driving after position checked

by surveyor,

`
Stock Sheet Pile
METHOD STATEMENT
5. Driving Beam WF (12 meter)

Driving Beam WF

``

Steel WF
METHOD STATEMENT
Continue To Install Waller (WF 300x300) & Tie Back
waller

Cross``Section

Top View After Install Waller & Tie back

METHOD STATEMENT
1. Excavation Until Elevation -2.500
2. Cutting Pile From Outside to Inside
3. Install First Waller & Struting
4. Install Second Waller & Struting
METHOD STATEMENT
1. Pouring Lean Concrete
2. Pouring Concrete Slab
3. Removed Waller & Struting
4. Pouring Wall
METHOD STATEMENT
ST FOUNDATION
 LAY OUT PLAN STEAM TURBINE FOUNDATION

Installation of steel sheet pile

steel sheet pile

PC spun pile
 steel sheet pile

Elv+1.000

Elv-2.100

SSP L=12 m
PC spun pile

Elv-4.300

SSP L=18 m

Excavation until Elv-2.100

After cutting the pile, continue excavation until Elv -4.300
 Elv. +1.800

Elv. -2.100

Elv. -4.300
 Elv. +1.000

Elv. -2.100

Elv. -4.300
 Elv. +0.700

Elv. -2.100

Elv. -4.300

Lean Concrete

Pouring Concrete for Mat Foundation

-First, pouring concrete until elv.-2.100.
-Second, pouring concrete until elv.+0.700
 Elv. +0.700

Elv. -2.100

Elv. -4.300

Steel Sheet Pile Removal

Elv. +12.400

Elv. +6.550

Elv. +0.700

Elv. -2.100
Elv. -4.300

-First, pouring concrete until elv.+6.550.

-Second, pouring concrete until elv.+12.400
 Elv. +14.900

Elv. +12.400

Elv. +0.700

Elv. -2.100
Elv. -4.300
 Elv. +14.900

2.5 m
Elv. +12.400

30.200 m
Concrete pump

11.500 m

Concrete pump
FOTO PROYEK
LOADING TEST

LATERAL TEST (FREE HEAD)

LATERAL TEST (FREE HEAD)

FOTO PROYEK
LOADING TEST

VERTICAL TEST

VERTICAL TEST
FOTO PROYEK
LOADING TEST

PDA TEST

PDA TEST
FOTO PROYEK
SITE INSTALLATION

GUARD POST

GUARD HOUSE
FOTO PROYEK
PILING

PILING AT GT AREA

EXCAVATION AT CABLE TRENCH AREA

FOTO PROYEK
PREPARATION REBAR FOR SLAB

AT CABLE TRENCH AREA

AT CABLE TRENCH AREA

FOTO PROYEK
SSP INSTALATION

FIRST SSP PILING

SSP INSTALATION AT CW SUPPLY LINE

AREA
FOTO PROYEK
SSP INSTALATION

SSP INSTALATION AT CW SUPPLY LINE

AREA

SSP INSTALATION AT CW PUMP PIT AREA