DESIGN OF COMPRESSING DUSTBIN

By
PRITHVIRAJ WABLE
SAHIL SHAH
ABHIJEET PATALE
AKSHAY UGALMOGLE
Div- C

Department of Mechanical Engineering

KJ Educational Institute’s
Trinity College of Engineering & Research, Pune
 Concept
• We have to design a dustbin with compression mechanism. The mechanism can
be used for compressing the garbage.
• The main aim of compression process is for increasing the capacity of the dustbin
, so that it will not overflow.
• The key feature of this dustbin is that this will completely work on solar energy
which will be generated with the help of PV panels.
• The compression mechanism will work on solar power developed.
• This dustbin will be equipped with the fill level sensor which will sense how
much garbage is actually filled.
• Now after certain specified value this dustbin will automatically notify that
dustbin is about to fill to the local garbage collection center.
• This project will be completely sponsored by EXOUSIA SOLAR SYSTEMS
Pvt.Ltd
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 Mechanism
• The mechanism that we have used is a modification of the convention lever
screw mechanism.
• A motor and a gear drive has been used as prime mover instead of the lever.
• When the motor rotates it in turn rotates the power screw.
• Following is the diagram of conventional lever screw press mechanism.

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 Mechanism
• The screw on one side is left handed where as on the other side is right handed.
• Since the screw is left handed on one half and right handed on the other it causes
the adjoining links to move up and down
• This helps in attaining the pressing motion.

CONVENTIONAL MECHANISM MODIFIED MECHANISM

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 Specifications Of Power screw
• The specifications for the designed mechanism are given below:-

• POWER SCREW:-
1. Type of thread :- Normal Square threads
2. Nominal diameter = 40mm
3. Pitch = 7mm
4. Lead = 7mm
5. Helix angle = 3.49’
6. Friction angle = 8.5’
7. Type of screw :- Self locking screw
8. Efficiency = 28%
9. Length of bar = 40in

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 Specifications of machine
• Outer Frame :-
1. Dimensions = 37.8in × 29.2in
2. Height = 37.2 in
• Prime Mover :- Motor and Gear Drive.
1. Type of motor :- PMDC, single phase
2. RPM = 720
3. Power = 3hp

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 ANALYSIS

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 COST EVALUATION
SR ELEMENT MATERIAL SIZE AVAILABLE COST OF QTY COST OF
NO SIZE OPERATION ELEMENT

1 POWER 20MnCr OD- 40 mm 40 mm Rs. 85 per kg 1 Rs. 4000

SCREW Length–45in 45 inch Rs. 4000

2 SQUARE 20MnCr 60× 60 mm 60×60 mm Rs. 85 per kg 2 Rs. 800

NUTS Length–2.5 2.5 inch Rs. 400
inch length

3 BEARING MS 4.33 in × 5 in × 5 in Rs. 48 per kg 2 Rs. 750

SUPPORT 3.15 in 25 mm With lathe
23 mm thick thick turning

4 FRAME MS 30×30 mm 60×60 mm Rs. 56 per kg 7 Rs. 1800

Length–650 2.5 inch 7 bars
mm length
2 mm thick
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 COST EVALUATION
SR ELEMENT MATERIAL SIZE AVAILABLE COST OF QTY COST OF
NO SIZE OPERATION ELEMENT

5 BASE MS Breadth - 40 mm 300 for laser 1 Rs. 600

SUPPORT 34.8 in 45 inch cut
Length -
48.42 in
6 BIN MS ----- ------- Including all 1 Rs. 1250
operations
laser cut,
bending,
welding.
7 MOTOR Servo ----- ------- ------- 1 Rs. 3000
Motor
8 GEARS ------ ----- ------- Including all 2 Rs. 800
Operations
9 OUTER GI Sheet ----- ------- Bending , Rs. 900
PANELS Welding
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 COST EVALUATION
SR ELEMENT MATERIAL SIZE AVAILABLE COST OF QTY COST OF
NO SIZE OPERATION ELEMENT

10 LINKAGES MS ----- ------- Laser Cut --- Rs. 600

5mm
11 PRESSING MS 17 kg ------- 950 + 300 for --- Rs. 1250
PLATE laser cut
12 MOUNTING MS ----- ------- 300 for Laser 6 Rs. 300
PLATES cut
13 BOLTS ----- ----- ------- M8 – 8.8 8 Rs. 120
Grade
14 NUTS ----- ----- ------- M8 – 8.8 8 Rs. 120
Grade
15 PAINT ----- ----- ------- Spray Paint As Rs. 500
Cans per
need

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 COST EVALUATION
SR ELEMENT MATERIAL SIZE AVAILABLE COST OF QTY COST OF
NO SIZE OPERATION ELEMENT
16 FINISHING ----- ----- ------- ---------- As Rs. 500
per
need
17 SOLAR PANEL ----- ----- ------- Polycarbonate 1 Rs. 1350
COVER
18 WIRES ----- ----- ------- ---------- --- Rs. 100

19 EMERGENCY ----- ----- ------- ---------- --- Rs. 1500

COSTS
20 BEARING ----- ----- ------- Taper Bearings 2 Rs. 500

TOTAL Rs. 20740

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 PROJECT TIMELINE
Topic selection and finalization Designing of
Design of compressing dustbin mechanism and Purchasing of components Testing complete.
Dustbin and materials Project done. Ready to
Material and manufacturing started submit.
July 22 Sep 27 component Selection
Selection of compressing Jan 3
Feb 15
mechanism Dec 16
Aug 6

Week 1 3 4 5 10 13 22 23 25 29 30

AUG 18
Dec 22
First project review
Cost Evaluation Feb 1
Oct 14
Second project Manufacturing complete.
review Testing Started.
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 THANK YOU

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