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Welder & Supervisor Training

Date:04-04-12

QA/QC
Welder Training
The welder must endorse initials on
the Welding Consumables Distribution
Form maintained by the material
controller.

Withdraw only sufficient quantities of


welding consumable for a four (4) hour
period of work.

After taking the Portable Oven to site


at once plug in to the electric supply

All low-hydrogen welding electrodes


shall be maintained in heated portable
oven. The lid of the oven should be
closed following the withdrawal of each
withdrawal electrodes.
Welder Training
Welder Training
The welder should not have other
Electrode Stored in his portable oven
expect E7016

Each welder should have portable


quivers with his welder no

All welds shall be in accordance with


an approved WPS and with same
material.

The portable quiver shall be kept in a


good condition so that the temperature
can be maintained at min 100C

At End of the Day, all portable Oven


must be returned to the originating
welding store for checking
Welder Training
Before welding the surface should be
clean free from paint, oil, rust.

During welding proper wind protection


should be made

After welding the weld profile should


be free from any defect, so clean the
surface properly before going to
another job
Welder Training
Supervisor Training
Sub-con Supervisor should perform
the receiving inspection for all welding
consumable materials

The sub-con should assign one


welding material controller for
handling welding consumable
materials

Welding consumable (E7016) should


be dried to 300 to 350C for 1 hour
then transfer the electrode to holding
oven (or) change the temperature to
150C after drying in the drying oven
itself.
Supervisor Training
The sub-con should maintain welding
material Issue & Return status and daily
drying & holding control sheet

At End of the Day, all portable Oven


must be returned to the originating welding
store for checking. All issued and unused
electrodes shall be stored in holding oven
with Temp-150C.

Only two times is allowed for re-drying the


second time drying with white paint

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