Material movement

TEMPORARY STORAGE
 Material Flow Pattern
Issue of fabric to cutting section: The required
amount of fabric is issued to the cutting section
through fork lifter or the power pallet truck as
per requirement.
Transfer of cut parts to parts section:
The cut parts are transferred to the parts section
through a vertical trolley system. The cut parts
would be lifted by the help of a trolley to the
parts section from where it would be fed to the
respective lines. In the parts section, material is
handled via bins, or racks as per requirement
 Transfer of panels to assembly section:
From parts to assembly garments are transferred
through use of various bins, racks or trolleys. And
in the assembly section, garment panels move on
a mover system.
Transfer of garments to finishing section:
Garment is transferred to the finishing section
through the stairs using gravity. There would be
slider provided in the stairs for easy movement of
the bins on the stairs. In the finishing section
garments will move on mover system and racks.
 SEWING WORKSTATION DESIGN 1
Area consumed by each
workstation = 1.8 sq
meters
Area consumed by each
workstation = 3.5 sq
meters
2.5 feet space is being
provided for operators
sitting and movement.
Main aisle of 3 feet is
being provided between
two lines.
 SEWING WORKSTATION DESIGN 2

Area consumed by each

workstation = 2 sq
meters.
feet space is being
provided for operators
sitting and movement.
On right hand side of
workstation main aisle of
3 feet is being provided
Checking Workstation (Supervisor and
QC)
Checking Workstation
(Supervisor and QC)
1.5 feet is being provided
supervisor or checkers
sitting and movement.
Area consumed by each
workstation = 1.7 sq
meters.
On right hand side of
workstation main aisle of
3 feet is being provided
 Finishing Section

Area consumed by each

workstation = 3.9 sq
meters.
1.5 feet space is being
provided for operators
sitting and movement.
Distance between two
workstations is 1 feet.
 PRESSING WORKSTATION

Area consumed by each

workstation = 2.3 sq
meters.
o 2 feet space is being
provided for operators
sitting and movement.
o Main aisle of 3 feet is
being provided.
PROPOSED PRESSING WORKSTATION
 Lighting
Lightening system consists of tube-lights and
natural light.
Sufficient tube-lights have been installed for
proper light.
Also, there are huge windows of 2.5x2.5 sq.
meters are there for natural light and
ventilation at a distance of approx. 2 meters.
 Ventilation
There is a cooling system installed, which throws
out the hot air and circulates cool fresh air.
4 Exhaust fans are installed above the windows.
Huge windows of 2.5x2.5 sq. meters are there for
natural light and ventilation at a distance of
approx. 2 meters.
The industry is pollution free, thus, there is no
smoke or harmful gas emission from the
machines. So, no special care has to be taken for
pollution control.
 Solution
HVLS fans
An HVLS fan is a large
ceiling fan that moves a
High Volume of air at a
Low Speed.
The low speed delivers
gentle air movement
rather than disruptive
wind, and circulating a
high volume of air
effectively distributes
airflow over a large area
 Structure
The plant has a FRAME STRUCTURE with
columns and pillars.
Along the sides, the pillars are at every 10
meters and through the area of the plant the
pillars are at a distance of 20 meters.
Number of floors in the building : 2.
Height of ground floor : 4 meter
Height of first floor : 4 meter.