1.

Introduction
2. Plant Layout
3. Number of Departments
4. Manufacturing Process
5. Machine Make & Specification
6. Measuring Instruments & their Applications
7. Name of Components produced
8. Raw Material Used
9. Quality Systems Employed
10. Information about Customers
11. Project
12. Conclusion
 It was originally originated as Private Limited Company under the name
Majestic Gears Private Limited, established in 1973.

It was manufacturing various bicycles components for M/S Hero Cycles Pvt.
Ltd.

In 1978, the company diversified into the manufacture of 49cc mopeds Hero
Majestic.

It has diversified in 1999 in the field of Fine Blanked Component with

technical collaboration of Feintool of Switzerland.

It has further established a modern unit to manufacture various types of

silencers for Hero Motorcycles , Stator & Rotor assembly for L.G Electronics.
1. Design & Engineering Department
2. Production Department
a) Stamping Department
b) Fine Blanking Department
c) PDC Department
d) Tool Room Department
3. Quality Department
a) IQC Department
b) OQC Department

4. Heat Treatment Department

5. R & D Department
6. Maintenance Department
7. Purchase Store Department
8. IT Department
9. Account & Finance Department
10. HR Department
1. Stamping Process
2. Fine Blanking Process
3. Pressure Die Casting Process
4. CNC Milling & Turning
5. Wire Cut (EDM)
6. Conventional EDM
7. Conventional Machining Operation
8. Deburring Process
9. Heat Treatment
10. Barelling
11. Linshing
S.NO Part Name

1 Seat Recliners

2 Back Plate

3 Rim

4 Link

5 Gear & Sector Starter idle

6 Webs

7 Rim

8 Tongue Stamping For Seat Belts

9 Valve Plates for Compressor

10 Electric Motor
 Machine Make & Specification
S.NO Machine Name Manufactured Model Specifications
by

1 Vertical Milling DECKEL MAHO DMC-103V 50-60Hz, 400V, 30KVA, 45A

Machine

2 Jig Boring Machine WAIDA JBM-40DG _

3 Wire Cut(EDM) AGIECUT 256HSSCE 50-60Hz, 3x400V, 9.9KVA

4 Wire Cut(EDM) _ F1640CCS 50Hz,3x400V, 12KVA, 18A

5 Cylindrical Grinder HMT K-130 Max. 1600RPM, 500V

6 Lathe Machine1 _ PSG-124 _

7 Lathe Machine 2 _ Preci-Turnmaster 450 _

8 Drilling Machine _ _ _

9 Milling Machine JINSHIN

10 Surface Grinder PRAGA MTD-SG-002

11 Column Type Surface Grinder KENT _ _

12 Vertical Milling Machine BALTLIBOI _ _

13 Horizontal Milling Machine BALTLIBOI _ _

14 Horizontal Pressure Die ZITAI ZDC-350T-V2BP

Casting Machine(HPDC)

15 Vertical Pressure Die _ _ _

Casting Machine(VPDC)
16 Centrifugal Pressure _ _ _
Die Casting
Machine(CPDC)

17 Fine Blanking Press Feintool, 400 Ton

Switzerland

18 Fine Blanking Press Feintool, 700 Ton

Switzerland
 NAME Applications
Vernier Caliper Small length, Thickness, O.D &I.D
Micrometer Especially for internal Dia.
Fillet Gauge -
Measuring Tapes

Feeler Gauge

Bore Dial Gauge

Height Gauge

Plug Gauge

Snap Gauge
S.no. Type
1
2
3
4
5
6
7
8
9
10