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FRAMING SYSTEMS
PRECAST CONCRETE SLABS
The most fully standardized precast concrete elements are those used for
making floor and roof slabs
may be supported by bearing walls of precast concrete or masonry or by frames
of steel, sitecast concrete, or precast concrete
Precast slab elements of any of the four types are manufactured with a rough
top surface
FOUR MAJOR TYPES OF PRECAST
CONCRETE SLAB ELEMENTS
SOLID SLABS
Typical span-to-depth
ratios: Floors: 30 : 40
Roofs: 40 : 50
DOUBLE TEE
Named for its shape, double-tees are used primarily as floor and roof deck
components for any type of structure, including parking structures and all types
of buildings. They are made either:
a. Pre-topped using a flange thickness of 4 in., which creates the wearing
surface in parking structures; or
Inverted tee beams serve as girders receiving double tees, hollow core slabs or
keystone joists.
Inverted tee beams provide continuous concrete ledges for bearing of floor or
roof members.
AASHTO BEAM
designed originally as efficient shapes for bridge structures, but they are
sometimes used in buildings as well
MANUFACTURE OF PRECAST
CONCRETE STRUCTURAL ELEMENTS
Casting Beds
Pre - stressing and Reinforcing Steel
Carbon Fiber Reinforcing
Hollow-Core Slab Production
Column Production
CASTING BEDS
It is gaining increasing use as a substitute for mild steel reinforcing (such as shear
stirrups and temperature steel) in precast concrete products including wall panels,
double tees, and deck panels for floors and roofs.
Carbon fiber does not require protection from corrosion (unlike steel), less concrete
cover is required than for steel reinforcing, significantly reducing the overall thickness
and weight of carbon fiber - reinforced components.
Low thermal conductivity of carbon fiber, combined with the thinner concrete sections
possible with this type of reinforcing, permit the casting of insulated panels with
superior thermal performance.
The much higher tensile strength and stiffness of carbon fiber in comparison to
mild steel, and the innovative ways in which grids of carbon fiber reinforcing
can be integrated into precast concrete components, yield improvements in
structural efficiency as well.
HOLLOW-CORE SLAB PRODUCTION
The longitudinal voids in hollow-core slabs can be formed by a number
of processes.
a. Extrusion Process
extrusion devices squeeze an extremely dry, stiff concrete mix
through a moving extrusion die to produce the voided shape
directly
has the disadvantage that vertical openings and weld plates cannot
easily be cast in; where openings are required in extruded slabs,
they must be cut out of the stiff but still wet concrete just after
extrusion or sawed after curing
Weld plates are added to the slabs by hand before the concrete has
completely cured.
b. Wet Cast Process
a bottom layer of wet concrete is deposited in the casting bed; then a
second layer of concrete, with collapsible tubes, dry crushed stone, or
lightweight aggregate carefully positioned to form the voids, is placed.
Special forms may be easily placed in the bed to make openings as
required, and weld plates may be cast in by this process.
The tubes or aggregate are removed after the concrete has cured.