Wireless Hart: Eng. Olmo Castaneira (Product Manager)

WIRELESS HART
Eng. Olmo Castaneira (Product Manager)
Siemens AG 2010. All Rights Reserved.

WirelessHART
Why WirelessHART?
What is WirelessHART?
Coexistence with WLAN
WirelessHART hardware
PDM MDS OPC
Reading out process variables
Presales support
Links to Siemens WirelessHART

Wireless technology today for process automation
Level
Flow
Pressure
WirelessHART
WirelessHART adapter
Positioner
temperature Mashing
Lautering
Temperature GSM
Wireless Brew kettles
Fermentation HART
WirelessHART
pressure
Heat
exchangers
GPRS
Yeast
Propagation Aging &
Storage Industrial Wireless
WirelessHART
Filtration Wireless LAN WAN
Link
EDGE
IWLAN
Machine vision
..
Proximity switch
Fail-safe sensors Filling line

RFID
For internal use only / Siemens AG 2010. All Rights Reserved.

Page 3 2010-07-29 Industry Sector
Su visin para Automatizacin . . .
Centralizado Decentralizado Distribuido

30% Ahorro de Espacio
Diferencias de instalacin 520 % Ahorro en costos
Conexon Gabinetes conectatos por

convencional PROFIBUS o PROFINET

Desde una red industrial pequea hasta
una planta completa

Factory Server
Production Modeling
Redes para comunicacin Resource Management
Order Management and Dispatching
Industrial para un planta Trace and Tracking
Historical Data Management
IC
(PLM, Maintenance, Simatic IT / MES)
Office Network Plant Network WAN Plant Backbone Network Services (DHCP, Radius,..)
Call Manager
EGE; GPRS; GSM Authentication
Policies, Rules Simatic Net Quick Start
Siemens and IA at
a glance
SC Organization Firewall
and basic figures Firewall
Product portfolio
Technology Cuarto de control

Multimedia Training Nivel de control
Control Network
Control / SCADA
Engineering
Vision/Video
VoIP
Wireless APs und Clients
Netzwerkmanagement
Network Access
Remote Access
VoIP
Foremans Office
WAN
Nivel de campo Vision
EGE; GPRS; GSM Firewall Firewall
Segmentation
Machine
Firewall
Plant Block
Cell

Robotica Maquinas Automatizacin de Fabrica Automatizacin de procesos
Siemens Industrial Wireless solution
WirelessHART closes gap in wireless product portfolio

We already have IWLAN in SIMATIC NET
Why do we need WirelessHART?
Why Different requirements in automation engineering ...

WirelessHART?
What is Due to higher clock rates and faster movements, short update
WirelessHART? times are necessary
Coexistence with
WLAN
Low jitter desired
WirelessHART High data rates are necessary for SCADA systems, database
hardware connections, video transmission, file transfer
PDM MDS OPC
Reading out
process variables ... and in the process industry
Presales support Process values (temperature, level, ...) change relatively slowly
Links to Siemens and slower update rates are adequate
WirelessHART
Jitter is only of secondary importance
Pure process data is only a few bytes long

Because wireless answers
Why Saving costs

WirelessHART?
What is No cable cost ( 20 $/meter - according to ARC survey)
WirelessHART?
No connectors, IO cards, cabinets etc.
Coexistence with
WLAN Reduced time and effort for installation, engineering and commissioning
WirelessHART
hardware Easy and flexible installation
PDM MDS OPC
Flexible installation and replacement of devices
Reading out
process variables Possible to install in environmentally difficult locations
Presales support Measurement points at movable locations
Links to Siemens Quick installation for short term measurements
WirelessHART
Maintenance-friendly
No cable wear, no constant maintenance costs
Provides valuable diagnostic information for efficient predictive
maintenance
IE/WSN-PA Link & SCALANCE W Refresher
Workshops 2010
Why WirelessHART?
PDM MDS OPC
Presales support

Purpose and properties of WirelessHART
Why
WirelessHART?
Purpose of WirelessHART
What is Network for wireless transmission of process data
WirelessHART?
Making diagnostic information available
Coexistence with
WLAN
WirelessHART
hardware Properties of WirelessHART
PDM MDS OPC Meshed, self-organizing network
Reading out
process variables IE/WSN-PA Link (gateway) is the central point of the network
Presales support Relatively low data rates
Links to Siemens
WirelessHART
Highly integrated security (cannot be disabled!)

Key data of WirelessHART I
Why
WirelessHART?
Based on IEEE 802.15.4 (defines layer 1 and 2 of the OSI model)
What is WirelessHART operates in the unlicensed ISM band; 2.4 GHz
WirelessHART?
(remember the wireless approvals of the relevant country!)
Coexistence with
WLAN Rugged chipping sequence based transmission with dynamic
WirelessHART channel selection (Direct Sequence Spread Spectrum - DSSS)
hardware
PDM MDS OPC
16 non-overlapping channels (channel 11 to channel 26)
Reading out
(channel spacing and numbers are NOT identical to WLAN
process variables IEEE 802.11b/g!)
Presales support
2 MHz bandwidth per channel, channel spacing 5 MHz
Links to Siemens
WirelessHART Data rate: 250 Kbit/s gross
WirelessHART is NOT deterministic!
Transmit power: max. 10 dBm (10 mW)

Key data of WirelessHART II
Why
WirelessHART?
Distance between two wireless stations under "laboratory
What is
conditions"
WirelessHART?
up to 250 m (line of sight) outdoors
Coexistence with
WLAN
(max. 100 m for good intermeshing recommended)
WirelessHART up to 50 m (depending on obstacles) indoors
hardware
(max. 30 m for good intermeshing recommended)
PDM MDS OPC
Reading out
Max number of field devices: 100
process variables
Security: 128 Bit AES (always active!)
Presales support
200 m 200 m ...
Links to Siemens
WirelessHART

Excursus to Meshed Networks
Example 1 - Line
Why
WirelessHART?
Distances are to large and the field devices are arranged in a
What is
unfavorable order
WirelessHART?
No redundant radio links
Coexistence with
WLAN If one field device fails in the line all other field devices are not
WirelessHART connected to the Link as well
hardware
PDM MDS OPC
Reading out
process variables
Presales support
Links to Siemens
WirelessHART
O
Battery low!

Example 2 awkwardly placed Link
Why
WirelessHART?
The Link is placed at the periphery of the network
What is Due to this a single point of failure can part the whole network
WirelessHART?
Coexistence with
WLAN
WirelessHART
hardware
PDM MDS OPC
Reading out
process variables
Presales support
Links to Siemens
WirelessHART
Battery low!
O
Example 3 well meshed Network
Why
WirelessHART?
The Link is placed in the center of the network
What is There is always a redundant connection to the Link
WirelessHART?
Coexistence with
WLAN
WirelessHART
hardware
PDM MDS OPC
Reading out Battery low!
process variables
Presales support
Links to Siemens
WirelessHART
P
Comparison of WirelessHART and WLAN
Why
WirelessHART?
WirelessHART Wireless LAN (IEEE 802.11)
What is Aim: Querying process and Aim: Transparent data
WirelessHART?
diagnostic data from sensors transmission (PNIO,
Coexistence with
WLAN
in the process industry TCP/IP, ...)
WirelessHART Low data rates High data rates
hardware
250 Kbit/s gross currently up to 54 Mbit/s gross
PDM MDS OPC
Reading out
High latency, Low latency,
process variables up to several seconds down to 16 ms PNIO possible
Presales support
High resistance to interference Lower resistance to
Links to Siemens
WirelessHART with FHSS interference
Field devices optimized for Developed for network
battery operation operation
High security default setting High security can be set

Mesh network
Self-building mesh
Simplified commissioning
Automatic features Mesh
Time slot allocation

Path selection
Self-healing mesh
If a communication path is interrupted, the
network will immediately reroute transmission
Optimized and redundant mesh topology
benefits available across the entire network
Redundant!
Scalable!
Optimized!

Smart messaging in dynamic obstacle condition
45
3
MSG MSG 34
MSG 1 2
Link Battery low!
3
2
Initial route
Alternative route
Alternative route
Wireless node
Workshops 2010
Why WirelessHART?
PDM MDS OPC
Presales support

Coexistence of WirelessHART and WLAN
Example
Why
WirelessHART?
Example: WirelessHART Link with wireless connection to
What is
control room
WirelessHART?
Coexistence with
WLAN
WirelessHART WirelessHART
hardware 2.4 GHz
PDM MDS OPC
Reading out
process variables
Wireless LAN
Presales support
5 GHz
Links to Siemens
WirelessHART

Workshops 2010
Why WirelessHART?
PDM MDS OPC
Presales support

Overview
Why
WirelessHART? SITRANS TF280 SITRANS P280
WirelessHART WirelessHART
What is
WirelessHART? temperature transmitter pressure transmitter
Coexistence with
WLAN
WirelessHART
hardware
PDM MDS OPC
Reading out
process variables
Presales support
SITRANS AW200 IE/WSN-PA Link
WirelessHART adapter WirelessHART gateway
Links to Siemens
WirelessHART

Product summary
WirelessHART transmitters WirelessHART adapter WirelessHART gateway

SITRANS TF280, P280 SITRANS AW200 IE/WSN-PA Link
Battery powered, integrated Simply connect to existing Connects a WirelessHART
WirelessHART temperature 4-20 mA/HART devices, allows network to a plant host
and pressure transmitter measurement value and application, e.g. DCS, PLC etc.
intelligent diagnostic data to be
High reliability, compact transmitted by wireless Built-in Network Manager
design, ultra-low power manages network automatically
consumption, practical local Support of up to 4 HART (setup, security, availability, )
user interface and operating devices in multi-drop mode
buttons etc. Ease of use configuration with
Support of burst mode, event
standard internet browsers
notification, standard EDD etc.

WirelessHART temperature and pressure
transmitters
SITRANS TF280 SITRANS P280

Features of SITRANS TF280 and P280
Local User Interface (LUI) with functional

display items and icons
Pushbuttons for efficient setup and

maintenance even without additional
handheld devices or tools
Menu Up Down
Backlight function for friendly field

maintenance
With backlight Without backlight

Battery status in local user

interface and lifetime per day Full Fair Low Empty
unit indicators in network
manager overview
Sleep mode for efficient

battery life management
Active mode Sleep mode
High measurement accuracy

for increased productivity

90 degree / 180 degree display mounting

flexibility
Antenna direction adjustable depending on

mounting
Physical HART maintenance port for

commissioning
Configurable with standard tools supporting

EDD, e.g. SIMATIC PDM

WirelessHART adapter SITRANS AW200

SITRANS AW200 features
Point-to-point connection, or connect up to 4 devices in multidrop mode
4 - 20 mA or HART 4 mA in HART/ multidrop mode
Point-to-point connection Multidrop connection
Configurable with standard tools supporting EDD, e.g. SIMATIC PDM,

HART handheld communicator
Support burst mode and event notification for adapter and sub devices
Even with only one HART-FD linked to the AW200 multidrop mode can be
used minimizes current consumption
SITRANS AW200 features
Power up single connected device with battery or devices can be powered

externally
Adapter battery powering the device Device powered by external source
Antenna position adjustable in vertical plane

Direct mounting on the field device or separate mounting with mounting kit
Direct mounting Separate mounting
The battery for the AW200 is necessary in any case! (7MP3990-0AA0)

SITRANS AW200
Supported field devices
Why
WirelessHART?
List of the field devices
What is
supported by the AW200
WirelessHART?
Source: Siemens catalog FI 01
Coexistence with
WLAN
2010, section 09
WirelessHART
hardware
PDM MDS OPC
Reading out
process variables
Presales support
Links to Siemens
WirelessHART

WirelessHART gateway - IE/WSN-PA Link

IE/WSN-PA Link features
Open TCP/IP communication
Open standardized user interface by using HART OPC server
High security level for the wireless data communication
Easy network configuration and monitoring using Web interface

IE/WSN-PA Link features
Scalable connection up to 100 WirelessHART devices

Max. 50 devices: up to 15 sec latency
Max. 100 devices: up to 60 sec latency
Simple host system connection to Simatic system and 3rd party system
Coexistence with other wireless technologies thanks to blacklisting function
Remote antenna option (max.10 m)
Installation in Zone 2
Housing in IP 65

IE/WSN-PA Link Web interface
Built-in Network Manager sets up and manages a WirelessHART network

Web server to optimize network performance and security settings

IE/WSN-PA Link Web interface features
Why
WirelessHART?
What is
WirelessHART?
Coexistence with
WLAN
WirelessHART
hardware
PDM MDS OPC
Reading out
process variables
Presales support
Links to Siemens
Diagnostics Check the communication status, client/server parameters etc.
WirelessHART
Monitor Customized Web pages for monitoring the data of the field
devices
Explorer View of the values of the field devices
Setup Configure the Link for operation, security and host

system integration

Accessories for the IE/WSN-PA Link III
6GK5 792-6MN00-0AA6 6GK5 795-6MN00-0AA6
e.g. 1 m, 6XV1 875-5AH10
6GK5 798-2LP00-2AA6
e.g. 1 m, 6XV1 875-5AH10
6GK5 798-0CP00-1AA0
6GK1411-6CA40-0BA0 6GK1411-6CA40-0AA0

Workshops 2010
Why WirelessHART?
PDM MDS OPC
Presales support

Process Device Manager - SIMATIC PDM
Why
WirelessHART?
SIMATIC PDM is required to commission the WirelessHART
What is
adapter AW200
WirelessHART?
with HART modem RS-232
Coexistence with
WLAN or with HART modem USB
WirelessHART
hardware
PDM MDS OPC
Reading out
process variables
Presales support
Links to Siemens
WirelessHART

Process Device Manager - SIMATIC PDM -
Range of functions
Why SIMATIC PDM

WirelessHART? is the tool for all field devices in a plant
What is
WirelessHART? Management of the field devices
Coexistence with including functions such as:
WLAN Access to all parameters of a field
WirelessHART device
hardware Access to all maintenance and
PDM MDS OPC diagnostics functions of a field device
Reading out Archiving of all parameters,
process variables maintenance and diagnostics
information in a database
Presales support
Documentation
Links to Siemens
WirelessHART Parameter comparison
Display of the process value with
status information
Support of loop checks by simulating
process values of a field device

SIMATIC PDM
The other approach
Why SIMATIC PDM

WirelessHART? is currently the best process device manager on the market
What is
WirelessHART? SIMATIC PDM includes 5 languages,
Coexistence with English, French, German, Italian and
WLAN Spanish.
WirelessHART The aim of SIMATIC PDM is to be the
hardware
only tool for all field devices in the plant.
PDM MDS OPC
To be able to work with SIMATIC PDM,
Reading out authorizations are required.
process variables
SIMATIC PDM is based on IEC
Presales support
standards and is supported by the four
Links to Siemens major user organizations PNO, FF, HCF
WirelessHART and OPC.

SIMATIC PDM
Architecture integrated or "stand alone"
Why SIMATIC PDM uses the SIMATIC MANAGER as a base

WirelessHART?
What is
WirelessHART? SIMATIC PDM is an application in the
Coexistence with SIMATIC Manager.
WLAN
The SIMATIC Manager makes the
WirelessHART database and the communications
hardware
channels available.
PDM MDS OPC
The SIMATIC PDM stand-alone version
Reading out includes the entire functionality of all
process variables core applications of SIMATIC PDM and
Presales support provides access to the relevant
Links to Siemens
database and communication.
WirelessHART In the integrated version, the entire
functions of the SIMATIC Manager are
available.

SIMATIC PDM
Communication via HART modem
Why SIMATIC PDM with HART communication via serial interface or

WirelessHART? USB interface
What is
WirelessHART?
Coexistence with
WLAN
WirelessHART
hardware Serial port
(COM port or USB)
PDM MDS OPC
Reading out
HART modem
process variables HART modem

Presales support
Links to Siemens
WirelessHART Power supply with
4 to 20 mA

SIMATIC PDM
Future-proof with device descriptions
Why SIMATIC PDM open for all vendors

WirelessHART?
What is
WirelessHART? The integration of field devices in
Coexistence with SIMATIC PDM works using the
WLAN "Device management catalog" by
WirelessHART Device description (DD)
importing the device descriptions into
hardware the correct folder. This principle
makes SIMATIC PDM open for all
PDM MDS OPC
vendors.
Reading out
process variables Device descriptions (DDs) are ASCII
ABB - Auma - Bopp&Reuther files. They describe all parameters of
Presales support
Brkert - CEAG - Endress+Hauser a field device. The language of the
Links to Siemens Foxboro Eckardt - HACH LANGE DDs is based on the HART DDs and
WirelessHART PROFIBUS DDs.
Invensys - Knick - KROHNE
Metso Automation - MTL The language of the DDs for
PEPPERL+FUCHS - Phoenix Contact SIMATIC PDM is defined in IEC
ROSEMOUNT - SAMSON - SIC - Sick 61804.
SIEMENS - SMAR - STAHL - VEGA - WIKA
YOKOGAWA

Software for the IE/WSN-PA Link
Why
WirelessHART?
Content of the supplied CD
What is SITRANS MDS
WirelessHART?
Hotfix for SIMATIC PDM
Coexistence with
WLAN HART OPC server
WirelessHART
hardware
PDM MDS OPC
Reading out
process variables
Presales support
Links to Siemens
WirelessHART

Maintenance and diagnostic station SITRANS MDS
Why
WirelessHART?
What is
WirelessHART?
Coexistence with
WLAN
Freeware! 1)
WirelessHART
hardware
PDM MDS OPC
Reading out
process variables 1) During the market introduction
Presales support phase of WirelessHART products,
it is free of charge for customers.
Links to Siemens Ships with the IE/WSN-PA Link,
WirelessHART single purchase possible for
promotion use under order number
7MP2910-0AA00-0AA0
Siemens added value for WirelessHART solution!

SITRANS MDS functions
Windows-based application for

MDS
retrieving and managing maintenance
information from field devices PDM
HART OPC
Server
Uses SIMATIC PDM and the HART
OPC server to obtain diagnostic data
A maintenance station has to be Industrial Ethernet

defined in the SIMATIC Manager PLC
RIO without
English and German language HART support
selectable 4-20 mA
HART HART
device device
Wired network

SITRANS MDS features
Maintenance icons in Selectable update interval for all

compliance with NAMUR (NE devices and / or an individual Synchronization with project
107) device data
Minutes, hours, days, months
Opens an HTML file with the

maintenance information
Can be printed
Can be sent by e-mail
Can be copied to any other
Just type in comments
application
View all the operating history United tab columned form view
with time stamp Identification
Details
Easy and simple Diagnostics
operation Maintenance order
Device list shown in a
tree view History

HART OPC server
Why
WirelessHART?
The HART OPC server makes a standardized OPC interface
What is
available for HART-compliant field devices
WirelessHART?
Coexistence with
WLAN
PDM
SCADA
WirelessHART MDS
hardware
PDM MDS OPC
Optional
Reading out
process variables HART OPC
server
Presales support
Links to Siemens
WirelessHART

Workshops 2010
Why WirelessHART?
PDM MDS OPC
Presales support

Why
WirelessHART?
There are various ways of accessing the process variables
What is via the Web interface of the Link
WirelessHART?
Coexistence with
WLAN
WirelessHART PMD with MDS and HART OPC server (no Modbus blocks
hardware
necessary!) (see above)
PDM MDS OPC
Reading out
process variables
Presales support CPU with Modbus blocks (e.g. with PCS 7 or WinCC)
Links to Siemens
WirelessHART

Reading out on the Web interface of the Link
Why
WirelessHART?
Paths for reading out variables
What is Monitor > Explorer
WirelessHART?
Trend > Graph
Coexistence with
WLAN
WirelessHART
hardware
PDM MDS OPC
Reading out
process variables
Presales support
Links to Siemens
WirelessHART

CPU with Modbus blocks and
PCS 7 or WinCC
Why
WirelessHART?
Link only provides the Modbus TCP/IP protocol
What is This makes WirelessHART communication blocks necessary for
WirelessHART?
communication with PCS 7 or WinCC
Coexistence with
WLAN
WirelessHART SIMATIC PCS 7 engineering station
hardware & SIMATIC PDM Server PCS 7 operator station
SIMATIC
PDM MDS OPC
PDM
Reading out
process variables
Presales support S7-400
Links to Siemens TCP/IP

WirelessHART
IE/WSN-PA Link PCS 7 maintenance station

Workshops 2010
Why WirelessHART?
PDM MDS OPC
Presales support

Workshops 2010
Why WirelessHART?
PDM MDS OPC
Presales support

Wireless Hart: Eng. Olmo Castaneira (Product Manager)

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WIRELESS HART

Eng. Olmo Castaneira (Product Manager)

Siemens AG 2010. All Rights Reserved.

Siemens AG 2010. All Rights Reserved.

Fail-safe sensors Filling line

For internal use only / Siemens AG 2010. All Rights Reserved.

Centralizado Decentralizado Distribuido

For internal use only / Siemens AG 2010. All Rights Reserved.

Conexon Gabinetes conectatos por

For internal use only / Siemens AG 2010. All Rights Reserved.

For internal use only / Siemens AG 2010. All Rights Reserved.

and basic figures Firewall

Technology Cuarto de control

WirelessHART closes gap in wireless product portfolio

Why Different requirements in automation engineering ...

Siemens AG 2010. All Rights Reserved.

Why Saving costs

Siemens AG 2010. All Rights Reserved.

Siemens AG 2010. All Rights Reserved.

Siemens AG 2010. All Rights Reserved.

Siemens AG 2010. All Rights Reserved.

Siemens AG 2010. All Rights Reserved.

Siemens AG 2010. All Rights Reserved.

Time slot allocation

For internal use only / Siemens AG 2010. All Rights Reserved.

Siemens AG 2010. All Rights Reserved.

Siemens AG 2010. All Rights Reserved.

Siemens AG 2010. All Rights Reserved.

Siemens AG 2010. All Rights Reserved.

WirelessHART transmitters WirelessHART adapter WirelessHART gateway

For internal use only / Siemens AG 2010. All Rights Reserved.

SITRANS TF280 SITRANS P280

For internal use only / Siemens AG 2010. All Rights Reserved.

Local User Interface (LUI) with functional

Pushbuttons for efficient setup and

Backlight function for friendly field

With backlight Without backlight

For internal use only / Siemens AG 2010. All Rights Reserved.

Battery status in local user

Sleep mode for efficient

High measurement accuracy

For internal use only / Siemens AG 2010. All Rights Reserved.

90 degree / 180 degree display mounting

Antenna direction adjustable depending on

Physical HART maintenance port for

Configurable with standard tools supporting

For internal use only / Siemens AG 2010. All Rights Reserved.

For internal use only / Siemens AG 2010. All Rights Reserved.

Point-to-point connection, or connect up to 4 devices in multidrop mode

4 - 20 mA or HART 4 mA in HART/ multidrop mode

Point-to-point connection Multidrop connection

Configurable with standard tools supporting EDD, e.g. SIMATIC PDM,

Power up single connected device with battery or devices can be powered

Adapter battery powering the device Device powered by external source

Antenna position adjustable in vertical plane

Direct mounting Separate mounting

The battery for the AW200 is necessary in any case! (7MP3990-0AA0)

Siemens AG 2010. All Rights Reserved.

For internal use only / Siemens AG 2010. All Rights Reserved.

Open TCP/IP communication

Open standardized user interface by using HART OPC server

High security level for the wireless data communication

Easy network configuration and monitoring using Web interface