VIACON POLSKA

SHORT PRESENTATION
TO
OUR ROMANIAN FRIENDS
21.01.2008
 VISION

VIACON POLSKA BECOMES A LEADER IN SUPPLIES OF

COMPLEX ENGINEERING SOLUTION FOR ROAD AND
RAILWAY MARKETS IN THE SEGMENT OF SMALL BRIGES
CULVERTS , SOIL REINFORCEMENT AND DEWATERING
SYSTEMS IN CENTRAL EASTERN AND SOUTHERN
EUROPE BY 2012.
 MISSION

MEETING CUSTOMER SATISFACTION AND INCREASING

SHAREHOLDERS VALUE THROUGH PRODUCTION AND
SUPPLY OF TOTAL SOLUTION SYSTEMS FOR ROAD
AND RAILWAY IN SEGMENT OF SMALL BRIDGES AND
CULVERS AS WELL AS SOIL-REINFORCEMENT AND
DEWATERING SYSTEMS ON EUROPEAN MARKETS
 SLOGAN
LETS MAKE BETTER REALITY
TOGETHER
 ISO 9001:2000

ISO 14001
 LIDKOPING

KAUNAS- 700 KM
750 km

Berlin
340 km
leszno Warszawa
365 km
8 km

USA-6000 KM

340 km

Praha

BUCARESTI- 1400 KM
99 employees
20 office
71 production
8 assembly
crew

80% BELOW 40 YEARS

60% HIGHER EDUCATION
10 WOMEN
1896, Crawfordsville, Indiana, USA
 Load distribution

Flexible pipe Rigid pipe

 Engineered backfill

D/2>0.25 D D/2>0.25

(3)
<1:2
(1)

Zasypka 0-32 mm
<1:1
(2)

Podsypka zapierajca Podsypka piasek 0-20 mm

(1) Grubo zasypki przed zagszczeniem Bmax=0.3 m

(2) min.0.15 m; w miejscu zczki min. 0.1 m
(3) min. grubo zasypki nad rur 0.15-0.3 m, frakcja 0-32 mm
1. Abstract Structural Character

Live Load

Axial Load
Install Corrugated
Multi Plate
Resistance Resistance
Pressure Pressure
Channel Channel

Bearing Capacity
Foundation Bearing Capacity
Foundation

-5-
most v USA, rok vstavby 1934, pozinkovan
oblouk s rozptm 6,4 m, el-mag. men ukzalo, e po 59 letech
je ocel stle chrnna zinkem
kanalizace DN1200 pro zachytvn pvalovch vod,vzorky
odebrny po 26 letech, pozinkovan
Corrosion protection
EN 10326:2004
Installation of HelCor pipes
Finished culvert
 Ocelov trouby Hel-Cor TRENCHCOAT
zinek nanenh kontinuln ponorem tl. 42 m +
polymerov folie tl. 250 m

Corrosion protection
EN 10169 polymerov folie tl. 250 m
EN 10326/7

zinek tl. 42 m

ocel
 TrenchCoat Alternatives
TrenchCoat Arch, on concrete or steel foundation

TrenchCoat Circular or PipeArch

 Shapes and range of sizes
Circular or Arch, span up to 3,6 meters

PipeArch
Original
D2, 125 x 25 mm Span Height diameter

[mm] [mm] [mm]

1780 1360 1600
2010 1530 1800
2230 1700 2000
2500 1830 2200
2800 1950 2400
3300 2080 2700
3650 2280 3000
3890 2690 3300
4370 2870 3600
WZMOCNIENIE PODOA POD KONSTRUKC
Detention systems
Fi up to 3600 mm
Cover (from 0,5 m)
Geotextiles
Geogrids
Geomembranes/GCL
Linia 143 KALETY - WROCAW

PECOR OPTIMA 1000

KVASEJOWVICE

PECOR OPTIMA 800

STUDNIE
MP
MP 150/200 Profile do 12m
Lgbyggd PA Cirkulr P

Undergng U 5% Ellips PE

- UL Horisontell H
Lgbyggd Ellips E

- UH Valvbge A
Hgbyggd
 Background

First corrugated steel pipes in the United States in the 1890:s

First use in Sweden around 1910.

Today there are around 4000 soil-steel bridges in Sweden

(span>2,0m)
 Najczciej spotykane ksztaty

Circle Horizontal Ellipse Pipe Arch Under Pass

Half Circle Arch Low Circle Arch High Circle Arch Box Culvert

-7
6-
 Obvious advantages
Quick and easy installation (IKEA)

Very competative compared with concrete

Very low costs for maintanance during liftime cycle

(corrosion EN 1461)+ alt. 200 um epoxy
Little distrubance on traffic due to short total
construction time
3. Construction Step Close Section

Close Section (Round, Pipe-Arch, Underpass, Etc.)

- 22 -
3. Construction Step Open Section

Open Section (Arch, Low-Profile Arch, High-Profile Arch, Etc.)

- 23 -
WZMOCNIENIE PODOA POD KONSTRUKC
NAGRODA MINISTRA SPRAW WEWNTRZNYCH
 10 1
2
3
BADANIA
9
4

8
5
1997-2005
Wiadukt w cigu linii kolejowej Zieliniec Kiekrz km 8.656
7 6

09.04.98
07.07.98
B
20.08.98
300
Rozmieszczenie punktw pomiarw przy A
18.12.98
pomocy tensometrw elektropoporowych
04.03.99
11.05.99
200
19.08.99
15.10.99
Wartoci napre [MPa]

20.12.99
100
20.12.00
20.03.01
29.06.01
0 08.10.01
6B 6A 5B 5A 4B 4A 3B 3A 2B 2A 1B 1A 10A 10B 9A 9B 8A 8B 7A 7B 31.12.01
04.04.02
-100 02.07.02
20.09.02
27.12.02
-200 04.04.03
08.07.03
16.10.03

-300 28.12.04
30.12.05
Nr punktu
Czech
Republic
Installation of the CSPS under old brick
culvert
Finished structure
 Nowa generacja:SuperCor
do 24m

Box Culvert
Single Radius Arch

Multiple Radii Arch

 Difference between MP 150 and
SuperCor - Properties
Secton Modulus ,W Moment of Inertia , I
Super Cor vs. MP 150 Super Cor vs. MP 150
350 25000
300 Super Cor Super Cor
20000
250
15000
W 200 I
(mm3 /mm) (mm4 /mm)
150 10000
100 MP 150 5000
50 MP 150
0 0

2 4 6 8 2 4 6 8

(mm)(mm)
Thickness thickness)
(mm)
 Difference between MP 150
and SuperCor - Properties
Super Cor Multi Plate MP 150
3500 3000

3000
2500

2500
2000
Normalkraft [kN/m]

Normalkraft [kN/m]
2000

1500

1500

1000
1000

500
500

0 0
0,0 20,0 40,0 60,0 80,0 100,0 120,0 140,0 160,0 0,0 5,0 10,0 15,0 20,0 25,0 30,0 35,0 40,0 45,0
Mom ent [kNm /m ] Mom ent [kNm /m ]
 4m

24 m
WZMOCNIENIE WLOTU / WYLOTU
 SOVATA 2007

Field Measurements of an Old Brick

Culvert Sliplined with
a Corrugated Steel Culvert

Leszek Janusz
Barbara Bednarek
Jan.2005 /Pyungsan SI Copyright
SuperCor SC52S in Canada
 Gniezno-by-pass

Load class A:
800 kN

1,1 m
14,075 m
WZMOCNIENIE WLOTU / WYLOTU
Load class A:
800 kN

0,8 m

12,35 m
SuperCor
Application Animal Overpass
Span 20M Rise 10M Length 30M

Challenges:
Aesthetics, Natural Pathway
Narrow Excavation - Rock
High Profile, High Cover
2. Application River Bridge

Four Spans Continuous Bridge (High Profile Arch, Standard C.M.P)

(Size: Span 10.5m, Rise 4.5m, Length 9.0m@4, Thickness 4.5mm)

- 15 -
8-16 m
SuperCor
38 T/O 8,94 MM
61 TON/ O - 33 MM
 TESTING 1996-2007

ap. 300 TEUR

Badania
 Tests performed in 1997-2006
26 tests
- 6 lab

- 20 in situ
inc.5 longterm:
2 to 10 years

Labour consumption
measurements on162
structures1996-2003
 Tests results
Implementations

New solutions

Pracochonno montau konstrukcji z blach falistych

New design and planning 250

200 bez kluczy

nakady [r-g]
methods 150
100
1 klucz
2 klucze
50 3 klucze

0 4 klucze
0 1 2 3 4 5 5 kluczy

ilo zakrtarek [szt]

Publications
Seminars and 80 publications, inc.20 foreign, 2 doctor thesis, 5 master
conferences
3D numerical model of the soil-steel
bridge
Fragment of the middle part of 3D
model
a) y

raod surface
b)
x
t

backfill
Z
cR

R
R

f
cR
interface a
shell b
cy b
c)
J y J sy Ay
Jx

cX
cR
Js
x
Ax
R

b
DEFINITION OF PARAMETER C
USED IN MACOR SOFTWARE

If we assume that internal force S(xo,yo), from load P(xo, yo)

is the same regardless if it is calculated with a use of 3D
model from or with the use of 2D from then we obtain a
parameter

Pa ( xo , y o )
C
P ( xo )
INFLUENCE LINE( 2D)

Pa (x)
xo x
2D
H

A(xo)
(x o)

a L a
z

Pa P C( B , H , L )
P( x , y )
A( x0 , y0 )
SEMIN O ZKUENOSTECH V ZAHRANII
S NPRAVOU POVODOVCH KOD
V SILNINM A ELEZNINM STAVITELSTV
PI POUIT FLEXIBILNCH TRUB A KONSTRUKC
 Innovations and implementations
1

5 6

3 4
 Politechnika Poznaska
Wydzia Budownictwa,
Architektury i Inynierii
rodowiska
Instytut Konstrukcji
Budowlanych
Zakad Technologii i Organizacji
Budownictwa
Mgr in. Leszek JANUSZ
WIELOCZYNNIKOWE
MODELOWANIE
PRACOCHONNOCI I
KOSZTW MONTAU
KONSTRUKCJI Z BLACH
FALISTYCH
Rozprawa doktorska
Promotor
Prof. dr hab. in. Oleg Kapliski
Pozna 2004
 DZIKUJ!

LESZEK JANUSZ
leszek@viacon.pl
Tel. +48 655254545
Fax. +48 655254555
www.viacon.pl