control and regulation of purchase, storage and usage of
materials in such a way so as to maintain an even flow of production and at the same time avoiding excessive investment in inventories. Small in number, but consume large amount of resources Must have:
Tight control
Rigid estimate of requirements
Strict & closer watch
Low safety stocks
Managed by top management
Intermediate
Must have:
Moderate control
Purchase based on rigid requirements
Reasonably strict watch & control
Moderate safety stocks
Managed by middle level management
Larger in number, but consume lesser amount of resources
Must have:
Ordinary control measures
Purchase based on usage estimates
High safety stocks
6- STEPS USED TO PERFORM AN ABC
ANALYSIS
1st step Identify the objective and the analysis criterion.
2nd step Collect data about the analyzed population.
3rd step Sort out the list by decreasing impact.
4th step Calculate the accumulated impact and the
percentage.
5th step Identify the classes.
6th step Analyze the classes and take appropriate decisions.
-ABC Analysis in APOLLO HOSPITAL Medical Stores Inventory Control Background: The basic principle of inventory control is ABC based on cost criteria . Methods: Based on ABC matrix, economic analysis of drug expenditure of priced vocabulary of medical stores (PVMS) section 01 for the year 2003 of a 190 bedded service hospital was under taken. Result: Out of 493 drugs in PVMS section 01, only 325 drugs were being used in the reference hospital. The total cost of drugs used was Rupees 55,23,503 . Of these 325 drugs, 47(14.4%) drugs were Category A , consuming 70% of total expenditure, 73 (22.46 %) drugs Category B consuming 20% and rest 205 drugs (63.7%) Category C drugs cost only 10% of expenditure. The ABC analysis can be also be useful in several steps of the Sourcing Value Chain: Demand Identification, to gather the annual spend of a site. Demand Aggregation, to gather the annual spend of several sites. Opportunity Assessment, to identify leveraging opportunities.
The ABC tool is used to identify the vital few from the trivial many, according to a defined set of criteria.
Different decisions may be taken from the result of
the ABC analysis. CONTROL : stocking a better mix of right inventory allows a company to ADVANTAGES OF ABC
control over -supply and under supply for important SKUs.
COST : Once a company has determined which items fall into each ABC category it can establish cost reduction initiatives at the SKU level. IMPROVED SERVICE : Improvement in customer service level and order fulfilment. ABC analysis provides a company with information to stock the right -mix of inventory. WAREHOUSING: ABC inventory extends to warehouse management has well. Companies utilizing ABC analysis in the warehouse give priority space to faster moving SKU. It gets harder to do correctly the longer you do them.
Needs to be completed in the moment for the most accuracy.
Still might reflect the biases of the data collector.
At last we conclude that ABC analysis is a vital method for control the Inventory.