Professional Documents
Culture Documents
Outline
1. 157917-4620 1.157927-4500
Removing the nuts and cover Installing the pump Removing the bracket bolts
1.157945-2020
Removing the FCV Removing the GE actuator Removing the regulating valve
1. 157913-7000
Removing the delivery valve Removing the plug, ring and shim Removing the fixing bolts
1. 157914-3600
Removing the head Removing the fixing bolts and plate Removing the rotor shaft with rollers and
roller shoes
1
1. 157971-0500
Removing the ring Removing the drive shaft Removing the cam ring
1. 157928-6020
Removing the timer piston Removing the bearing Removing the fixing bolts, cover
and O-ring
1
1. 157928-3620
After removing the cover, remove
the o-ring.
04/22/2004 RBJP/TSS3 (konT)
2004. Bosch K.K. All rights reserved.
and are registered trademarks of Robert Bosch GmbH.
VRZ Training
Disassembly
Installing the holder Removing the feed pump Installing the cover
1
1
1. 157928-4320 1. 157928-4800
2. 157928-4320
Installing the feed pump Installing the o-ring and cover Installing the guide and screw in
the set screw
1 2
Fixing the fixing bolts Installing the seal ring Installing the bearing
1
1. 157928-3620
Installing the timer piston Installing the cam ring Pulling the bearing
1
1. 157928-3620
Pull the bearing until the groove for the
ring is found.
Installing the spacer Install the drive shaft Remove the spacer
1 1
1. 157928-4700 1. 157928-4700
Install the ring Installing the head Measuring the drive shaft axial play
1 1
Adjusting shim for axial play Installing the TPS Installing the cover
Adjusting shim
Removing the pump Installing the pump Adjusting the drive shaft position
Installing the measuring device Relationship between the cam lift and cam angle.
Cam lift
1) The dial gauge
zero setting point
4) 5 degrees
2) 0.7mm cam lift point.
3) the display zero
setting point
Measuring terminal
0.7
degree
The measuring terminal 5) The display zero setting point
must be B cylinder position. Cam beginning of lift point
Setting the dial gauge at zero position Setting the plunger lift at 0.7mm Setting display at the zero
355
Installing the plate Installing the rotor shaft Installing the head
Fixing the fixing bolts Installing the shim, ring and plug Installing the TCV
Installing the FCV Preparation for the pre-stroke Measuring the pre-stroke
Selecting the VRZ Inputting the each numbers Pump serial number
Adjustment : 446704
inspection : 448904
GE serial number Confirming the test condition Worming up
Adjusting the pump chamber pressure Adjusting the basis injection quantity
shim
shim
After setting the pump speed, turn the magnet valve power switch off. Confirm that
injection quantity will remain zero. Do not take long time for this confirmation.
Because, the rotor shaft may be damaged.
04/22/2004 RBJP/TSS3 (konT)
2004. Bosch K.K. All rights reserved.
and are registered trademarks of Robert Bosch GmbH.
VRZ Training
Adjustment
Second timing adjustment Power off the controller Removing the pump
Installing the o-ring and bracket Fixing the nut Attaching the pump
Fix the bracket using the nuts Hold the gear using the tool and fix the nut.
temporarily.
04/22/2004 RBJP/TSS3 (konT)
2004. Bosch K.K. All rights reserved.
and are registered trademarks of Robert Bosch GmbH.
VRZ Training
Adjustment
Installing the adjusting device Connecting the cable and hose Power on
Selecting the VRZ Inputting the each numbers Pump serial number
Adjustment : 446704
inspection : 448904
GE serial number Confirming the test condition Worming up
Worming up Confirming the pump chamber Confirming the TPS output signal
pressure
Confirming the timer stroke Confirming the no injection quantity Confirming the injection quantity
After setting the pump speed, turn the magnet valve power switch off. Confirm that
injection quantity will remain zero. Do not take long time for this confirmation.
Because, the rotor shaft may be damaged.