Professional Documents
Culture Documents
Authorized
Employees
Training
Why is LOTO important?
The Lock Out/Tag
Out procedure
prevents the
unexpected start up
or release of stored
energy that could
cause injury to
employees by placing
a lock and/or warning
tag on an energy
isolation device.
LOTO Program Enforcement
Any employee not using LOTO program
Employees tempering the LOTO lock and
Tag
Removing the LOTO program
LOTO DOES NOT apply to single plug & cord equipment when the
equipment is unplugged under the exclusive control of the person
performing the work
Category of Employees under LOTO Program
2) Affected employees
Employees whose does not require servicing and maintenance
on machine.
Example: Passers by, office employees, supervisors , employee
sitting in the area etc..
Why LOTO?
Misalignment
Individual LOTO
locks have only one
Black Lock & Red Tag Yellow Lock & Yellow Tag
with Blue Stripes key
with Black Stripes
(Group LOTO lock) (Transition LOTO lock)
EID and Lockout Devices
Energy isolation devices (EID) is a device which prevents the
transmission of energy e.g. MCB, MCCB, ball valve etc.
The devices which help to lock out and prevent the energization of
a machine, equipment or process are called LOTO devices
Cylinder locking
Hood locking Component (Large)
Group LOTO Hasp
Component (small)
Affected and Authorized Persons & Training Requirements
A person who is having appropriate technical background, has successfully completed this
training and given the successful demonstration of practical skills is authorized to perform LOTO
A/B/C/D/E
A- Department
B- Room or sub area
C- Equipment ID
D- Energy source
E- LOTO Point ID o
NOTE- Write against each check point 'Y' for Yes and 'NA' for Not Applicable.
Cloumn A Column B
Sl Sl
Shut Down Procedure Check list YES Release from Lockout /Tagout Checklist YES
No No
1 2 3 1 2 3
1 Do the equipment has LOTO procedure? 1 Is the visual verification & personnel count performed
to verify that personnel are clear from
equipment/system and any material/tools are
removed ?
2 Has the authorized person read the LOTO procedure, 2 Are all the operational control such as guards /
understood isolation points location and LOTO interlocks made operational before release of
verification (Try Out) procedure ? equipment ?
3 Has the affected personnel been informed that the 3 Are the LOTO devices removed from each isolation
LOTO will be applied to equipment which belongs to point ?
them or located in their vicinity ?.
4 Has the equipment/system requiring 4 Have the following sequence of activities followed, Y/NA
servicing/maintenance released by the owner of where the equipment require test ?
equipment?
5 Has the equipment been shut down using shut down 4(a) Clear tools and materials from equipments.
procedure ?
6 Are LOTO devices applied to the all energy isolation 4(b) Clear and notify affected personnel
points? (Refer the note overleaf for type of lock and
tag required) 4(c )
Remove the LOTO devices
7 Has the equipment /system examined carefully to 4(d)
detect & release, disconnect any stored energy? Proceed with the test
8 TRY OUT - Is the equipment attempted to operate by 4(e)
pressing the start button. W here switches are not
provided, other means of verification as per LOTO De-energize all systems & relock & retag the controls
procedure used for try out.
4(f) Re-verify de-energization by try out
4(g)
Proceed with the work
9 Is the operating control returned to neutral (OFF) In case of supervisory approach, outside service Y/NA
position after try out. contractor has been explained all the steps and LOTO
5 is applied on First On Last Off basis
Remarks: Name & Signature of the Authorized person
LOTO Program
Office of Design & Construction
Responsibilities
Notify contractors to
bring their LOTO
program to
preconstruction
meeting; and
Include LOTO as an
agenda item & allow
contractors & EHS
dept. to discuss
LOTO Program
Supervisors Responsibilities
Complete equipment specific LOTO procedures;
Conduct annual & periodic inspections;
Keep a list of authorized employees;
Issue LOTO devices to employees;
Ensure all affected employees are properly
trained on LOTO procedures;
Enforce compliance with ADs LOTO program;
and
Provide employees with copies of the LOTO
Program upon request.
LOTO Program
Authorized Employee Responsibilities
Attend EHSs required training;
Follow all LOTO procedures;
Assist supervisors in completing
equipment specific LOTO procedures;
Consult supervisors when questions or
concerns arise; and
Notify all affected employees of LOTO
activities.
LOTO Program
Contractors
Contractor & on-site
employer must
exchange LOTO info
AD employee must
place his lock first the
contractor employee
and remove his lock
after contractor
employee remove his
lock under
supervisory approach
LOTO Program
Equipment
Must be singularly
identified;
Must be the ONLY
devices for
controlling energy;
and
Must NOT be used
for any other
purposes.
LOTO Program
Equipment