Professional Documents
Culture Documents
1 Strictly confidential | Department | MM/DD/YYYY | Filing note | Robert Bosch GmbH reservs all rights even in the event
of industrial property rights. We reserve all rights of disposal such as copying and passing on to third parties.
Shainin Overview
Problem
Automotive Powertrain Division
4 Internal | AP/AdP/QMM6 | 3/13/2006 | 2006 Robert Bosch Corporation and affiliates. All rights reserved.
Shainin Overview Convergent Method
The Catch each time you use the balance, it costs $5000.00
The team that can find the odd ball in the fewest number of steps will
win.
5 Strictly confidential | Department | MM/DD/YYYY | Filing note | Robert Bosch GmbH reservs all rights even in the event
of industrial property rights. We reserve all rights of disposal such as copying and passing on to third parties.
Shainin Overview Convergent Method
6 Strictly confidential | Department | MM/DD/YYYY | Filing note | Robert Bosch GmbH reservs all rights even in the event
of industrial property rights. We reserve all rights of disposal such as copying and passing on to third parties.
Shainin Overview Convergent Method
7 Strictly confidential | Department | MM/DD/YYYY | Filing note | Robert Bosch GmbH reservs all rights even in the event
of industrial property rights. We reserve all rights of disposal such as copying and passing on to third parties.
Shainin Overview Convergent Method
Math Based
I can experiment and create models.
Evidence Based
I can exploit differences between good and bad.
8 Strictly confidential | Department | MM/DD/YYYY | Filing note | Robert Bosch GmbH reservs all rights even in the event
of industrial property rights. We reserve all rights of disposal such as copying and passing on to third parties.
9
Net Worth (billions)
0
10
20
30
40
50
60
Bill Gates
Warren Buffet
Carlos Helu
Ingvar Kamprad
Lakshmi Mittal
Sheldon Adelson
Bernard Adelson
Amancio Ortega
Li Ka-Shing
David Thompson
Lawrence Ellison
Liliane Bettencourt
Alwaleed Alsaud
Shainin Overview Pareto Principle
Mukesh Ambani
Roman Abramovich
of industrial property rights. We reserve all rights of disposal such as copying and passing on to third parties.
Stefan Persson
Anil Ambani
Strictly confidential | Department | MM/DD/YYYY | Filing note | Robert Bosch GmbH reservs all rights even in the event
Paul Allen
Theo Albrecht
Azim Premji
Worlds Richest People 2006 (Forbes Magazine)
Adding Variation
Consider these two mating parts.
A = 30 +10 = 40
B=4+2=6?
10 Strictly confidential | Department | MM/DD/YYYY | Filing note | Robert Bosch GmbH reservs all rights even in the event
of industrial property rights. We reserve all rights of disposal such as copying and passing on to third parties.
Shainin Overview Convergent Method
Adding Variation
Variation adds as the sum of
squares.
11 Strictly confidential | Department | MM/DD/YYYY | Filing note | Robert Bosch GmbH reservs all rights even in the event
of industrial property rights. We reserve all rights of disposal such as copying and passing on to third parties.
Shainin Overview Convergent Method
Adding Variation
What would be the effect of
removing one unit of variation from
the smaller component?
12 Strictly confidential | Department | MM/DD/YYYY | Filing note | Robert Bosch GmbH reservs all rights even in the event
of industrial property rights. We reserve all rights of disposal such as copying and passing on to third parties.
Shainin Overview Convergent Method
Strategy
There are two types of evidence based technical problems
Malfunction Event Destructive Event Defect Strategy Property Strategy Feature Strategy
Energy/Time Energy/Time Location Measurement Measurement
(Comp. Search) (Event /Energy Transform) (Concentration Diagram) (Multi-vari) (Multi-vari)
(4 Box Energy)
Flow Breakage Cracks Strength Length
Noise Chips Hardness Diameter
Vibration Scratches
13 Strictly confidential | Department | MM/DD/YYYY | Filing note | Robert Bosch GmbH reservs all rights even in the event
of industrial property rights. We reserve all rights of disposal such as copying and passing on to third parties.
Shainin Overview
Y to X Thinking
Y = f(x1, x2, x)
No Guessing!
Work the Problem from Outputs (Y) to Inputs (X)
Eliminate where the problem isnt
All inputs are not equal
Find the largest and kill it first
There is a Red X that drives the Green Y
Terms / Definitions
Green Y
The measured result of the process.
Coil Resistance (W)
Pull Strength (N)
Cracked substrates
Red X
The largest contributor to the Green Y variation.
Number of coil turns
Weld energy
Contact tooling dimension
16 Strictly confidential | Department | MM/DD/YYYY | Filing note | Robert Bosch GmbH reservs all rights even in the event
of industrial property rights. We reserve all rights of disposal such as copying and passing on to third parties.
Shainin Overview Convergent Method
Dr. Seuss
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Shainin Overview Convergent Method
PROBLEM
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Shainin Overview Convergent Method
19 Strictly confidential | AP/AdP/QAM6 | 04/15/2005 | Filing note | Robert Bosch GmbH reservs all rights even in the event
of industrial property rights. We reserve all rights of disposal such as copying and passing on to third parties.
Shainin Overview Convergent Method
Convert Business
Challenges to Projects
Clear, measurable goals
Leverage similar events
20 Strictly confidential | AP/AdP/QAM6 | 04/15/2005 | Filing note | Robert Bosch GmbH reservs all rights even in the event
of industrial property rights. We reserve all rights of disposal such as copying and passing on to third parties.
Shainin Overview Convergent Method
Develop Green Y
Team Leader Responsibility
Establish effective
measurement system
Develop strategy
Green Y
21 Strictly confidential | AP/AdP/QAM6 | 04/15/2005 | Filing note | Robert Bosch GmbH reservs all rights even in the event
of industrial property rights. We reserve all rights of disposal such as copying and passing on to third parties.
Shainin Overview Convergent Method
Converge Green Y
Execute Strategy
22 Strictly confidential | AP/AdP/QAM6 | 04/15/2005 | Filing note | Robert Bosch GmbH reservs all rights even in the event
of industrial property rights. We reserve all rights of disposal such as copying and passing on to third parties.
Shainin Overview Convergent Method
Confirmed Red X
23 Strictly confidential | AP/AdP/QAM6 | 04/15/2005 | Filing note | Robert Bosch GmbH reservs all rights even in the event
of industrial property rights. We reserve all rights of disposal such as copying and passing on to third parties.
Shainin Overview Convergent Method
Optimize Red X to
Green Y Relationship
Team Leader Responsibility
Optimize Interactions
Controlled Red X
24 Strictly confidential | AP/AdP/QAM6 | 04/15/2005 | Filing note | Robert Bosch GmbH reservs all rights even in the event
of industrial property rights. We reserve all rights of disposal such as copying and passing on to third parties.
Shainin Overview Convergent Method
Proceduralized Corrective
Actions
25 Strictly confidential | AP/AdP/QAM6 | 04/15/2005 | Filing note | Robert Bosch GmbH reservs all rights even in the event
of industrial property rights. We reserve all rights of disposal such as copying and passing on to third parties.
Shainin Overview Convergent Method
Lessons Learned
26 Strictly confidential | AP/AdP/QAM6 | 04/15/2005 | Filing note | Robert Bosch GmbH reservs all rights even in the event
of industrial property rights. We reserve all rights of disposal such as copying and passing on to third parties.
Shainin Certification Structure
Master:
Solve Three Additional Projects As the Leader.
Attend Master Class.
Coach Two People to Journeyman.
Complete Interview.
27 Strictly confidential | Department | MM/DD/YYYY | Filing note | Robert Bosch GmbH reservs all rights even in the event
of industrial property rights. We reserve all rights of disposal such as copying and passing on to third parties.
Shainin Overview Convergent Method
28 Strictly confidential | Department | MM/DD/YYYY | Filing note | Robert Bosch GmbH reservs all rights even in the event
of industrial property rights. We reserve all rights of disposal such as copying and passing on to third parties.
AdP Candidate Selection Process
Candidate
Candidate Evaluated by Coach and RT5
Coached using
Manager for Approval to Continue to
FACTUAL
Journeyman Certification
modules
AP/AdP/QMM6
29 Strictly confidential | AP/AdP/QAM6 | 04/15/2005 | Filing note | Robert Bosch GmbH reservs all rights even in the event
of industrial property rights. We reserve all rights of disposal such as copying and passing on to third parties.
Shainin Impact & Results in AdP 2000 - 2005
AdP RT5 Program
Return on Investment
70
66.5
60
50
AdP RT5 Program
Return on Investment
Project Hard Savings
$7.00 40
$6.00 30
$6.01
23.6 23.3 24
$5.00 20 22.4
21.2
Hard Savings ($Millions)
19.5
$4.43
$4.00 $4.14 10
$3.00 3.8
0
$2.86 $2.92 $2.87
$2.73 2000 2001 2002 2003 2004 2005 2006 2007
Year
$2.00
38
35 37
Number of Projects
30 32
29
25
20
20
15
30 Strictly confidential | AP/AdP/QAM6 | 04/15/2005 | Filing note | Robert Bosch GmbH reservs all rights even in the event
of industrial property rights. We reserve all rights of disposal such as copying and passing on to third parties.
Shainin Impact & Results 2007
$10.00
$3.78 $3.78
$6.00
$3.60
$4.00
$2.45
$2.00 $2.09
$2.04
$2.04
$2.37 $2.62
$1.34
$1.04 $1.00
$0.60 $0.85
$0.00 $0.10 $0.18
May-07
Aug-07
Nov-07
YTD
Jan-07
Feb-07
Mar-07
Apr-07
Jun-07
Jul-07
Oct-07
Sep-07
Dec-07
31 Strictly confidential | AP/AdP/QAM6 | 04/15/2005 | Filing note | Robert Bosch GmbH reservs all rights even in the event
of industrial property rights. We reserve all rights of disposal such as copying and passing on to third parties.