Professional Documents
Culture Documents
TESTING
Basic Principles
Frequency
Time
star
t of o
scil
T la ti o n
distance travelled
Basic Principles
Properties of Sound
A sound wave is generated due to
mechanical vibrations.
When a sound wave travels through the
medium, the medium particles vibrate. A
vibration is periodic phenomenon.
Vibration is a back and forth movement
and vibration is energy in motion.
The transmission of ultrasonic vibrations
through material is related to the elastic
properties of the material.
When particle vibrates, its displacement
( movement from normal position )
Properties of Sound
wave
Properties of Sound
A sound wave is generated due to mechanical
vibrations.
The VELOCITY ( V )
The velocity ( V ) of sound propagation in material is
entirely decided by mechanical properties of the
material. Usually this is constant at a constant
temperature and does NOT change with the frequency
of the wave. The only way to change the velocity is to
change the properties of the material. It is the rate at
which a point on a wave travels per unit of time. It is
expressed as mm/sec, cm/sec, n-/sec etc.
The AMPLITUDE ( A )
The WAVELENGTH ()
The PERIOD (T )
Properties of Sound
wave
Properties
The AMPLITUDE of
( A )Sound
The Amplitude ( A ) is the maximum displacement of a
particle on the medium from its rest position. It is
related to the amount of energy received by the pulse.
A pulse with high energy will have large amplitude.
Properties of Sound
wave
Properties
The of ()
WAVELENGTH Sound
Pronounced as `lambda' is a length of a complete
cycle and is equal to the distance between two
successive similar corresponding ) positions in the
wave. A wave has repeating pattern and the length
of one such repetition ( cycle ) is the wavelength.
It may be measured in mm, cm, m.
Properties of Sound
wave
Properties
The of(f)Sound
FREQUENCY
The velocity of the sound wave is
mathematically related to the frequency and
wavelength of the wave. It is important to use
correct unit when using this equation.
Frequency is always taken in Hz.
V ( velocity ) = f ( frequency ) X
( wavelength )
f ( frequency) = 1 / T ( period
- seconds )
Properties of Sound
wave
Sound
Sound Waves
waves are produced by mechanical
vibrations or mechanical oscillations. One
vibration or oscillation is called a cycle. The
number of cycles per second (cps ) is called
frequency of the sound waves. One cycle per
second is called a Hertz ( Hz ). Sound waves
with frequencies from 20 Hz to 20 KHz are
audible. Frequencies below 20 Hz are called
'sub-sonic' or `infrasonic' waves, frequencies
above 20 KHz are not audible and are called
`ultrasonic' waves. In UT ultrasonic waves are
used. Frequencies from 0.5 MHz to 6 MHz are
most commonly used in UT. In special cases
frequencies as low as 0.2 MHz to as high as
Properties of Sound
wave
Ultrasonic
Ultrasonic Wave
waves Generation
are generated by the
transducer ( probe / search unit ) when it is
connected to Ultrasonic Flaw Detector (UFD -
UT machine ). The waves are generated not
continuously but in small bursts or pulses.
The pulses are sent into the test object by
placing the probe in contact with the test
object. The waves travel through the material
and are reflected back by the far surface
( back surface ) as well as by any
discontinuities in the material. The reflected
waves ( or the echoes) are received by the
same probe. The probe converts the sound
waves back into electrical voltages. These
Types of wave modes
There are different types of ultrasonic waves
and are called as wave MODES. These wave
modes are categorized based on the
distinguishing characteristics. One of the
characteristic is the direction of movement of
the individual particles of the medium relative
to the direction that the waves travel.
LONGITUDINAL or COMPRESSIONAL WAVE
TRANSVERSE or SHEAR WAVE
SURFACE or RALEIGH WAVE
PLATE or LAMB WAVE
Properties of
Sound wave
LONGITUDINAL or COMPRESSIONAL
WAVE
In this wave the particles of the medium vibrate
parallel to the direction of propagation of wave.
The particles of the medium are displaced in a
direction parallel to the direction of energy
transport. The region where particles are pressed
together in a small amount of space is known as a
compression. Longitudinal wave travels through
air, liquid and solid.
Properties of
Sound wave
TRANSVERSE or SHEAR WAVE
In this wave the particles of the medium vibrate
perpendicular to the direction of propagation of wave.
The particles of the medium are displaced in a
direction perpendicular to the direction of energy
transport. Longitudinal wave has an alternating
pattern of crests and troughs. Transverse wave requires
relatively rigid medium in order to transmit energy
that is why transverse wave travels through solid only.
Properties of
Sound wave
SURFACE or RALEIGH WAVE
In this wave the particles of the
medium move in elliptical path. These
waves travel only on the surface of solid
Properties of
Sound wave
PLATE or LAMB WAVE
In this wave the particles of the medium move
in circular path. These waves travel in a plate
where thickness is smaller than the
wavelength. It travels through solid. The
mode in material differ widely depending on
frequency, incident angle and material
thickness.
Properties of
Sound
WAVE
wave
Of these four wave modes longitudinal and
shear wave modes are most widely used in UT.
Each of these modes have different velocities.
These velocities depend upon the physical
properties of the material. For a given
material, longitudinal waves have the greatest
velocity. Shear velocity is smaller than
longitudinal velocity, it is usually 50 % or half
of the longitudinal velocity for a given
material. Surface wave velocity is smaller
than shear wave velocity, it is 90 % of shear
velocity ie 45 % of longitudinal velocity. As far
as lamb waves are concerned the mode in
Properties of
Sound wave
WAVE BEHAVIOR
As a sound wave travels through a medium, it
often reaches the end of the medium or encounter
a discontinuity or another medium through which
it could continue to travel. When one medium
ends and another medium begins the interface of
the two media is referred to as the boundary and
behaviour of a wave is described as boundary
behaviour. There are four possible boundary
behaviours by which a sound wave could behave
REFLECTION ( bounce off the surface ),
DIFFRACTION ( bending around the discontinuity
without crossing over the boundary ),
TRANSMISSION ( crossing over into new material
- straight / normal beam) and REFRACTION
Properties of
Sound wave
ACOUSTIC IMPADANCE
When sound wave strikes an interface, some
energy of sound wave will be transmitted at
point of incidence and some energy will be
reflected. The amount of energy reflected will
depend upon the acoustic impedance ratio of
the two mediums. `Acoustic Impedance' is a
material
Z=Vxp Z =property
acoustic and is defined as a product
of sound velocity and density of the material.
impedance.
V = velocity of
sound wave.
p = density of
medium. Transmission Factor ( T) = ( 100 - R )
Properties of
Sound wave
ACOUSTIC IMPADANCE
Reflection factor gives amount of wave energy is
reflected and Transmission factor gives amount of
energy transmitted into new medium.
Table 1
Impedance Values for Typical Materials
Z Velocity Density
Sr # Material
gm/cm2-sec cm/sec gm/cm3
1 Air 0.000033 x 106 0.33 x 105 0.001
i = angle of incidence.
= angle of refraction.
V I = velocity of sound in medium
V2 = velocity of sound in medium
Normal Probe.
ULTRASOUND GENERATION &
PROBES
GENERATION AND RECEPTION OF
ULTRASOUND
TYPES OF PROBES
Normal Beam Probe or Straight Beam probe : the beam
is parallel to the normal to the surface on which it is
incident. The beam is perpendicular to the surface on
which it is incident.
Normal Probe.
ULTRASOUND GENERATION &
PROBES
GENERATION AND RECEPTION OF
ULTRASOUND
TYPES OF PROBES
Angle Probe
ULTRASOUND GENERATION &
PROBES
GENERATION AND RECEPTION OF
ULTRASOUND
TYPES OF PROBES
Dual Probe : A normal probe but with separate crystals
for transmitting and receiving ultrasonic sound waves.
These probes are widely used in detecting discontinuities
close to the surface and thickness testing of thin
sections.
Beam Profile
ULTRASOUND GENERATION &
PROBES
GENERATION AND RECEPTION OF
ULTRASOUND
FAR FIELD
Beam Spread
ULTRASOUND GENERATION &
PROBES
GENERATION AND RECEPTION OF
ULTRASOUND
WAVE PROPAGATION IN MATERIAL
Beam divergence is not the only reason for the reduction
in intensity of the beam as the distance increases. In a
real material, a sound wave also continuously loses a
parts of its energy through conversion into heat and this
is called 'absorption'. In addition a part of the sound
wave is scattered from microscopic interfaces in the
material and this is called `scatter'.
The ultrasonic beam adopts a characteristic shape which
is regulated by the size and the frequency of the
transducer. Transducer diameter has a definite influence
on the sound beam transmitted through a medium. For a
given frequency, a smaller transducer has a greater beam
spread angle than a larger diameter transducer.
TESTING TECHNIQUES
IMMERSION TECHNIQUE
Laser ultrasonic
12.5 GUIDED WAVE TESTING
Guided wave (GV) testing is an NDT method
that uses a type of ultrasonic wave mode that
propagates under the guidance of one or more
boundaries.
The structure in which a guided wave may
propagate is called a waveguide.
Many everyday structures are natural
waveguides, for example:
Surface of a billet, casting, or forged structure.
Plate or thin sheet.
Bar or rod.
Tube or pipe
several types of guided waves are used in
nondestructive testing, namely:
Lamb waves in plates, classified as either
symmetric or asymmetric based on their
displacement fields.