Professional Documents
Culture Documents
Dana 2017
Broaching Operation
Broach
Reciprocant sliding
Fixture
Yoke
Dana 2017
JL Constant Front shaft
Frequency
spec PAP, Cada 30 min
S/R
Span interior de orejas 1 Pieza
1 2.4110"-2.4075" CPL001-001-64 Set up, each 30
Control plan
Inner span ears 1 Pc
minutes (Does not
require record)
PAP, Cada hora Method
JL_Prototype
S/R Verificacion de puesta a punto
Altura primer escaln Caliper Go - No Go 1 Pieza
2 0.471"-0.451" Set up, each 30 CA-FC-0126
Height first stair CTG214-001-61 1 Pc
minutes (Does not Set-up sheet (CA-FC-0126)
require record)
PAP, Cada hora
S/R
Run out Brochado Caratula indicator 1 Pieza
3 0.006" MAX Set up, each 30
Run out broaching CIC004-003-63 1 Pc
minutes (Does not
require record)
Hoja de verificacin de
ultrasonido CA-FC-0191 cada 3
horas.
100% PAP
Check List mantenimiento
Verificacin de proceso 100% Set up
Inspeccion por Piezas libres de UT-VOGH Ultrasonic verification sheet CA-
Set up Red rabbit FC-0191 every 3 hours.
4 ultrasonido automtico fisuras (Inspection 24 hrs.
Process verification RED Check List maintenance
Ultrasonic Inspection Pieces free cracks After Tempering)
RABBIT Set up
PAP (Lab. Liberacin de Ultrasonido
1 Pieza Metalrgico) CA-FC-0160
1 Pc Set up Ultrasonic Liberation
(Metallurgical Lab) CA-FC-0160
Si se detecta material no conforme:
Clave de forja o colada Ver DOC Detener produccion
1 Pieza Puesta a punto.
5 Key and heat code See Operation and Visual Notificar al supervisor o ingeniero de calidad
1 Pc Set up
forge Control Diagram Separar el material sospechoso
Ancho de slot Lab. Dimensional 1 Pieza Puesta a punto. Revisar el material desde la ultima
6 0.350"-0.450"
Slot width Dimensional Lab 1 Pc Set up inspeccion hecha
REBROCHADO
M0707 Altura de slot Lab. Dimensional 1 Pieza Puesta a punto. Verificar la operacin la operacin y ajustar
DE SPAN 7 1.190"-1.300"
M0708 Slot height Dimensional Lab 1 Pc Set up Validar el ajuste
90 INTERIOR
M0707 Microacabado Lab. Dimensional 1 Pieza Puesta a punto. Dar disposicion final al material sospechoso
INNER SPAN 8 120 MICROINCHES
M0708 Microfinish Dimensional Lab 1 Pc Set up If non conforming material is detected:
RE-BROACHING
ngulo de rebrochado Lab. Dimensional 1 Pieza Puesta a punto. Stop production
9 45 2 Notify to Production Supervisor and/or
Rebroaching angle Dimensional Lab 1 Pc Set up
Verificacion de puesta a punto Quality Engineer
Long. Lnea de centros (CA-FC-0126) Sort 100% the parts
a chafln de Set-up sheet (CA-FC-0126) Adjust Machine / Process
Lab. Dimensional 1 Pieza Puesta a punto.
10 rebrochado 0.580"-0.540" Identify and scrap bad parts
Dimensional Lab 1 Pc Set up
Length line to chamfer
rebroaching centers
Long. Lnea de centros
a tope para seguro Lab. Dimensional 1 Pieza Puesta a punto.
11 0.380"-0.340"
Center line length to Dimensional Lab 1 Pc Set up
snap ring top
Span de chafln de
rebrochado Lab. Dimensional 1 Pieza Puesta a punto.
12 2.505"-2.486"
Rebroaching chamfer Dimensional Lab 1 Pc Set up
span
Dana 2017
JL Constant Front shaft
Process
Sheet
Quality record
According to the
control plan
above
Inspection
Go / No Go
Dana 2017
FORGE vs BROACH OPERATION(10)
After Broaching ;
Forge Previous Broaching Inside and outside
Dana 2017
JL Variable Front shaft
spec Frequency
Puesta a punto /
Span inteior de
Marposs CTR001-001-64 1 Pieza Cada hora S/R
1 orejas 2.4110"-2.4075"
Code patron CPT002-001-64 1 pc Set up / Each hour (Does
Inner span ears
not require record)
Long. de chafln de
rebrochado Laboratorio Dimensional 1 Pieza Puesta a punto
2 2.486"-2.506"
Rebroaching Dimensional laboratory 1 pc Set up
diameter chamfer
Method
ngulo de
Laboratorio Dimensional 1 Pieza Puesta a punto
3 rebrochado 43-47
Dimensional laboratory 1 pc Set up
Rebroaching angle
1. Detener la operacin
2. Separar el material sospehoso
3. Identificar con boleto de material
detenido
4. Avisar a supervisor o ingeniero de
calidad
REBROCHADO Long. Lnea de 5. Corregir falla en operacin
Puesta a punto
DE SPAN centros a chafln de 6. Verificar correcciones y ajustes
(CA-FC-0126)
100 INTERIOR M0729
4
rebrochado
0.561"-0.4991"
Laboratorio Dimensional 1 Pieza Puesta a punto Set-up sheet
7. Inicar acciones correctivas y dar
INNER SPAN Length line to Dimensional laboratory 1 pc Set up disposicin al material
(CA-FC-0126)
REBROACHING chamfer broaching If non conforming material is detected:
centers Stop production
Notify to Production Supervisor and/or
Quality Engineer
Sort 100% the parts
Adjust Machine / Process
Identify and scrap bad parts
Dana 2017
JL Variable Front shaft
Quality record
According to
the Control
Plan
Dimesional
Dimesional
Inspection
for span in
Marposs
Dana 2017
Failure Mode ,regarding this Burr or Overlaping issue
Currently neither
the Burr or the
Overlap is
considered
Dana 2017
Current Controls for snap ring presence
Dana 2017
Current Conclusions (31-05-2017)
The problem reported from FCA, is not an snap ring missing issue
The burr was not generated by CARDANES, once the zone where the
burr appears, is not machined.
Apparently the visible defect could have come that way, since it was raw
material, this because it is closer to be a material overlapping instead
being a burr issue.
Dana 2017
End
REGARDS!!
Dana 2017