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Chapter Eight

Results Postprocessing
Results Postprocessing

Chapter Overview Training Manual

In this chapter, aspects of reviewing results will be covered:

ANSYS Workbench Simulation


Viewing Results
Scoping Results
Exporting Results
Coordinate Systems & Directional Results
Solution Combinations
Stress Singularities
Error Estimation
Convergence

The capabilities described in this section are applicable to


all ANSYS licenses, except when noted otherwise

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Results Postprocessing

A. Viewing Results Training Manual

When selecting a results branch, the Context toolbar

ANSYS Workbench Simulation


displays ways of viewing results:

Displacement Scaling Display Method Contour Settings Outline Display Slice Planes

Min/Max Probe Tool Animation Controls Export AVI Convergence Alerts

All of these options except for Convergence will be


discussed next. Convergence is covered in Section C.

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Results Postprocessing

Displacement Scaling Training Manual

For structural analyses (static, modal, buckling),

ANSYS Workbench Simulation


the deformed shape can be changed
By default, the scaling is automatically exaggerated
to visualize the structural response more clearly
The user can change to undeformed or actual deformation

No Displacement Scaling Automatic Displacement Scaling

Model shown is from a sample Pro/ENGINEER assembly. March


Results Postprocessing

Display Method Training Manual

The Geometry button controls the contour

ANSYS Workbench Simulation


display method. Four choices are possible:
Exterior IsoSurfaces

Exterior is the default


display option and is
most commonly used.
IsoSurfaces is useful
to display regions with
the same contour value.
Capped IsoSurfaces
will remove regions of
the model where the
Capped IsoSurfaces Slice Planes contour values are
above (or below) a
specified value.
Slice Planes allow a
user to cut through the
model visually. A
capped slice plane is
also available, as shown
on the left.

Model shown is from a sample Inventor assembly. March


Results Postprocessing

Contour Settings Training Manual

The Contours button controls the way in

ANSYS Workbench Simulation


which contours are shown on the model
Smooth Contours Contour Bands

Isolines Solid Fill

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Outline Display Training Manual

The Edges button allows the user show the

ANSYS Workbench Simulation


undeformed geometry or mesh

No Wireframe Show Undeformed Wireframe

Show Undeformed Model Show Elements March


Results Postprocessing

Slice Planes Training Manual

When in Slice Plane viewing mode, slice planes

ANSYS Workbench Simulation


can be added and edited
To add a slice plane, simply select the Draw Slice Plane
icon, then click-drag with the left mouse across the Graphics
window. The path created will define the slice plane.
To edit a slice plane, select the Edit Planes icon. The
defined planes will have a handle in the Graphics window.
Drag the handle to move the slice plane
Click on one side of the bar to show capped slice display
Select the handle, then hit the Delete key to remove plane

Handles of 3 defined slice planes Move a slice plane by dragging handle Click on one side of bar to cap view March
Results Postprocessing

Min/Max and Probe Tool Training Manual

The min/max symbols can be removed by selecting

ANSYS Workbench Simulation


the Maximum and Minimum buttons
Results can be queried on the model by selecting the
Probe button
Left-mouse click to add an annotation of the value being
queried on the model.
Use the Label button to select and delete unwanted
annotations

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Results Postprocessing

Animation Controls Training Manual

The animation toolbar allows user to play,

ANSYS Workbench Simulation


pause, and stop animations
The slider bar allows users to go through frame-by-frame
The Export Animation File enables saving animation as AVI
Animations will generally range from min to max value in a
linear fashion. On the other hand, for free vibration and
harmonic analysis, the full range will be correctly animated (+/-
max value).
Animation speed can be
controlled via View >
Animation Speed

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Results Postprocessing

Alerts Training Manual

Alerts are simple ways of check to see if a scalar

ANSYS Workbench Simulation


result quantity satisfies a criterion
Alerts can be used on most contour results except for vector
results, Contact Tool results, and Shape Finder
Simply select that result branch and add an Alert
In the Details view, specify the criterion
A minimum or maximum value of that result branch can be used
Input the value which is used for the threshold

In the Outline tree, a green checkmark indicates


that the criterion is satisfied. A red exclamation
mark indicates that the criterion was not satisfied.

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Results Postprocessing

Manipulating the Legend Training Manual

For exterior contour plots, the legend can be manipulated

ANSYS Workbench Simulation


to show result distributions more clearly.
Select the legend with the left mouse
Drag white bars to change overall min/max values
Out-of-range values are purple (high) and brown (low)
Drag yellow bars to rescale legend
Drag grey bars to change intermediate ranges

Original Contour Legend Modified Contour Legend


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Results Postprocessing

Manipulating the Legend Training Manual

For Capped IsoSurface plots, the legend has additional

ANSYS Workbench Simulation


features to manipulate the display
The middle long grey bar controls where the cutoff
value is for capped plots
The striped areas show what values will not be
displayed. To toggle, simple click on the colored
areas on either side of the long grey bar

Default Capped IsoSurface Modified Capped IsoSurface


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Manipulating the Legend Training Manual

The legend may also be changed by selecting the values

ANSYS Workbench Simulation


and directly inputting a numerical value
Select the contour value, type in a new value, and [Enter]
To rescale internal bands, select white bars and move them.
Internal bands automatically get rescaled evenly
For example, when comparing two results, one may want to
change the legend to be the same for both

Same legend values used for both results make comparison easier
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Results Postprocessing

Vector Plots Training Manual

Vector plots involve any vector result quantity with

ANSYS Workbench Simulation


direction, such as deformation, principal stresses/strains,
and heat flux
Activate vectors for appropriate quantities using the vector
graphics icon

Once the vectors are visible their appearance can be modified


using the vector display controls (see next slide for examples)

Vector Length Control Vector Length Control

Proportional Vectors Equal Length Vectors Grid Aligned Element Aligned Line Form Solid Form

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Vector Plots Training Manual

Examples

ANSYS Workbench Simulation


Solid Form, Grid Aligned Line Form, Grid Aligned

Proportional Length Equal Length

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Results Postprocessing

Multiple Viewports Training Manual

Using multiple viewports is especially useful for

ANSYS Workbench Simulation


postprocessing, where more than one result
can be viewed at the same time
Useful to compare multiple results, such as results from
different environments or multiple mode shapes

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Results Postprocessing

Default Settings Training Manual

Under Tools > Options > Simulation: Graphics, the

ANSYS Workbench Simulation


default graphics settings can be changed.
This way, each user can make all results for new simulations
be displayed to his/her preference

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Results Postprocessing

B. Scoping Results Training Manual

Sometimes, limiting the display of results is useful when

ANSYS Workbench Simulation


postprocessing
Although one can rescale the legend to get a better idea of the
result distribution on a certain part or surface, results scoping
automatically scales the legend and only shows the applicable
surface(s) or part(s), making result viewing easier.
Scoping results on edges produces a path plot, allowing users
to see detailed results along selected edges
Results scoping is very useful for convergence controls
(discussed later in this chapter)
When using Contact Tool, Simulation automatically scopes
contact results to contact regions.

Results scoping can be performed on any result item in the


Solution branch for any type of geometric quantity.

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Results Postprocessing

Scoping Surface/Part Results Training Manual

To scope contour results, simply do either of the following:

ANSYS Workbench Simulation


Select part(s) or surface(s), then request the result of interest
Select the result item, then click on Geometry in the Details
view. Select the part(s) or surface(s), then click on Apply

When this is performed, the Details view of the result item


will indicate that results will be shown only for the selected
items.
The displayed values will show non-selected surfaces/parts as
translucent.

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Scoping Surface/Part Results Training Manual

Some examples of scoping results on surfaces/parts:

ANSYS Workbench Simulation


Scoping results on a single part Stress results on selected surfaces

Vector Principal Stresses on single part

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Scoping Edge & Vertex Results Training Manual

Results can be scoped to a single edge

ANSYS Workbench Simulation


Select a single edge for results scoping

A path plot of the result mapped on the edge will be displayed

In a similar manner, results can also be scoped to a single


vertex. No contour results will be displayed since only a
vertex is present, but the value will reported in the Details
view for the selected vertex

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Results Postprocessing

Renaming Scoped Results Training Manual

For scoped results, it is often useful to automatically

ANSYS Workbench Simulation


rename the result branch
Right-click on the result branch and select Rename Based on
Definition. The name will become more descriptive.

The result branch name is now more


descriptive, indicating it is a scoped
result on a given edge.
Renaming result branches is also
useful for directional results, as it will
change the name to the direction of the
stress or deformation or heat flux.

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Results Postprocessing

C. Exporting Results Training Manual

Tabular data from Simulation can be exported to Excel for

ANSYS Workbench Simulation


further data manipulation
To export Worksheet tab information, do the following:
Select the branch and click on the Worksheet tab
Right-click the same branch and select Export
This can be used for Geometry, Contact, Environment,
Frequency Finder, Buckling, and Harmonic Worksheets

To export Contour Results


Right-click on the result branch of interest and select Export
This can be used for any result item of interest
Node numbers and result quantities will be exported
Exporting large amounts of data can take some CPU time

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Results Postprocessing

Exporting Results Training Manual

Usually, for result items, the internal ANSYS node number

ANSYS Workbench Simulation


and result quantity will be output as shown below.
To include node locations, change this option under Tools
menu > Options > Simulation: Export

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Exporting Results Training Manual

For principal stresses and strains, additional information of

ANSYS Workbench Simulation


the orientation needs to be included when export to .XLS:
The generated Excel file will have 6 fields:
The first three correspond to the maximum, middle and minimum
principal quantities (stresses or strains).
The last three correspond to the ANSYS Euler angle sequence
(CLOCAL command in ANSYS) required to produce a coordinate
system whose X, Y and Z-axis are the directions of maximum,
middle and minimum principal quantities, respectively. This Euler
angle sequence is ThetaXY, ThetaYZ and ThetaZX and orients the
principal coordinate system relative to the global system.

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Results Postprocessing

D. Coordinate Systems Training Manual

If coordinate systems are defined, a new item will be

ANSYS Workbench Simulation


displayed in the Details view of directional results:
As shown below, one can select from defined coordinate
systems. The selected coordinate system will define x-, y-,
and z-axes
Direction Deformation, Normal/Shear Stress/Strain, and
Directional Heat Flux can use coordinate systems
Principal stress/strain have their own angles associated with them
Other result items are scalars, so there are no directions
associated with it.
Vector plots show the direction, so they cannot use coordinate
systems.

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Coordinate Systems Training Manual

For the model shown below, one local

ANSYS Workbench Simulation


cylindrical coordinate system is defined
Note that displaying Deformation in the x-
direction in the global and local coordinate
systems will show different results.
If the user wants to see what is the radial
displacement at the larger hole, a local cylindrical coordinate
system allows to visualize this type of displacement.

Deformation in Global X-Direction Deformation in Local Cylindrical X-Direction March


Results Postprocessing

E. Solution Combinations Training Manual

For ANSYS Professional licenses and above, the Solution

ANSYS Workbench Simulation


Combination branch can be added to the Model branch to
provide combinations of existing Environment branches

Solution combinations are only valid for linear static structural


analyses.
Linear combinations are only valid if the analyses are linear
(Chapter 4). Nonlinear results should not be added together in a
linear fashion, although Contact Tool results can be added.
Thermal-stress and other types of analyses are not supported
The supports must be the same between Environments for the
results to be valid. Only the loading can change to allow for
solution combinations.
Solution combination calculations are very quick and does not
require a re-solve.
ANSYS License Availability
DesignSpace Entra
DesignSpace
Professional
Structural
Mechanical/Multiphysics
x
x
x
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Results Postprocessing

Solution Combinations Training Manual

To perform solution combinations, do the following:

ANSYS Workbench Simulation


Add a Solution Combination branch. The Worksheet view will
appear
In the Worksheet view, add Environments and a coefficient
(multiplier). The solution combination will be the sum of the
multiples of the various Environments selected.
Request results from the
Context toolbar. These
results will reflect the sum
of the products of the
selected Environments

ANSYS License Availability


DesignSpace Entra
DesignSpace
Professional
Structural
Mechanical/Multiphysics
x
x
x
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Results Postprocessing

Solution Combinations Training Manual

For example, consider the case below of a sample model

ANSYS Workbench Simulation


with two environments
Environment Environment 3

Solution Combination Results

ANSYS License Availability


DesignSpace Entra
DesignSpace
Professional
Structural
Mechanical/Multiphysics
x
x
x
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Results Postprocessing

Solution Combinations Training Manual

Use of solution combinations allows the user to solve

ANSYS Workbench Simulation


different environments, thereby considering the effect of
different loads separately.
By using the Solution Combination branch, a linear
combination of solutions can be solved for very quickly
without having to perform another separate solution.
Multiple Solution Combination branches may be added, as
needed.

ANSYS License Availability


DesignSpace Entra
DesignSpace
Professional
Structural
Mechanical/Multiphysics
x
x
x
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F. Stress Singularities Training Manual

In any finite-element analysis, one seeks to balance

ANSYS Workbench Simulation


accuracy and computational cost. As the mesh is refined,
one expects to get mathematically more precise results.
Quantities directly solved for (degrees of freedom) such as
displacements and temperatures, converge without problems
Derived quantities, such as stresses, strains, and heat flux,
should also converge as the mesh is refined, but not as fast or
smooth as DOF since these are derived from the DOF solution
In some cases, however, derived quantities such as stresses
and heat flux will not converge as the mesh is refined. These
are situations where these values are artificially high. This
section will discuss situations where derived solution
quantities are artificially high.
In thermal analyses, since temperature is the main quantity of
interest, the discussion in this section will focus on stresses
instead, not heat flux.

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Stress Singularities Training Manual

In a linear static structural analysis, there are several

ANSYS Workbench Simulation


sources which may cause artificially high stresses, two
common ones which are listed below:
Stress singularities
Geometry discontinuities, such as reentrant
corners (shown on right)
Point/edge loads and constraints
Overconstraints
Fixed supports and other constraints which prevent Poissons
effect
Fixed supports and other constraints which prevent thermal
expansion

In the above situations, refining the mesh at the artificially


high stress area will keep increasing the stresses

Model shown is from a sample Mechanical Desktop assembly. March


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Stress Singularities Training Manual

If the area of artificially high stresses is not an area of interest, one

ANSYS Workbench Simulation


can usually scope results only on part(s) or surface(s) of interest
instead
If the area of artificially high stresses is of interest, there are several
ways to obtain more accurate stress results:
Stress singularities
Model geometry with fillets or other details which do not cause geometric
discontinuities since some form of these (albeit small) would exist in the
actual system
Point loads and constraints should only be used on line bodies. For solid
bodies, every load/constraint has a finite area on which it is applied, so these
should be applied on areas rather than vertices
Overconstraints
A Fixed Support is an idealization, and modeling the constraint properly may
be required (possibly including the geometry on which the part is connected)
Although the above are some suggestions, these usually involve
additional effort or more nodes/elements, so it is up to the user to review
the results and understand if and why stresses may be artificially high.

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G. Error Estimation Training Manual

You can insert an Error result based on stresses (structural),

ANSYS Workbench Simulation


or heat flux (thermal) to help identify regions of high error
(see example next page).
These regions show where the model would benefit from a
more refined mesh in order to get a more accurate answer.
Regions of high error also indicate where refinement will
take place if convergence is used.
More information on error
estimation is available in section
19.7 of the ANSYS Theory
Reference.

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. . . Error Estimation Training Manual

Error plot shows region where element mesh refinement

ANSYS Workbench Simulation


may be necessary.
Error is plotted in terms of energy.

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H. Convergence Training Manual

As noted earlier, as the mesh is refined, the mathematical

ANSYS Workbench Simulation


model becomes more accurate. However, there is
computational cost associated with a finer mesh.
Obtaining an optimal mesh requires the following:
Having criteria to determine if a mesh is adequate
Investing more elements only where needed

Performing these tasks manually is cumbersome and


inexact
The user would have to manually refine the mesh, resolve, and
compare results with previous solutions.

Simulation has convergence controls to automate adaptive


mesh refinement to a user-specified level of accuracy

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Convergence Training Manual

To use this feature, simply select a result branch

ANSYS Workbench Simulation


and select the Convergence button on the
Context toolbar
A Convergence branch will appear below the result branch
In the Details view of the Convergence branch, select whether
the max or min value will be converged upon and input the
allowable change (as a percentage)
For Type, Minimum is available since some result
quantities (e.g., directional deformation or minimum
principal stress) may have negative values
For allowable change, default is 20%. However, 5% for
displacement and temperatures and 10% for other
quantities is a good starting point.
In the Details view of the Solution branch, input the
max number of refinement loops per solve
Input a reasonable value, such as 1 to 4, so that
Simulation will not try to refine the mesh indefinitely.

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Convergence Training Manual

After this is completed, when solving, Simulation will

ANSYS Workbench Simulation


automatically refine the mesh and resolve
At least two iterations are required (initial solution and first
refinement loop)
The Max Refinement Loops in the Solution branch details allows
the user to set the max number of loops per solve to prevent
Simulation from excessive refinement. Usually, 2 to 4 max loops
should be more than enough. Default is 1 loop per solve.
The mesh will automatically be refined only in areas deemed
necessary, based on error approximation techniques
The convergence results will be stored for review in
the Convergence branch
If not converged within the specified percentage, a red
exclamation mark will appear.
If converged within the limits, a green checkmark will be shown
The result branches will display only the last solution

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Convergence Training Manual

After the solution is complete, one can view the results and

ANSYS Workbench Simulation


the last mesh
Note that the mesh is refined only where needed, as shown in
the example below
The Convergence branch shows the trend for each refinement
loop as well as the values and number of nodes and elements
in the mesh

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Convergence & Stress Singularities Training Manual

As noted in the previous chapter, there are some causes for

ANSYS Workbench Simulation


artificially high stresses
Stress singularities are theoretically infinite stress, so
Simulations adaptive mesh refinement will indicate this
By specifying a reasonable value for the Max Refinement
Loops, this will allow the user to know quickly whether a
stress singularity or other type of artificially high stress
source is present

In this case, it is clear that the stresses


will increase without bound.
By examining the model, it was clear
that a stress singularity existed, which
explains why the stresses do not
converge as it normally would.

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Convergence & Scoping Training Manual

Besides adding details to get rid of stress singularities, one

ANSYS Workbench Simulation


can also converge on scoped results.
If the artificially high stress region is not of interest, one can
scope results on selected part(s) or surface(s) and add
convergence controls to those results only.
This provides the user with control on where to perform mesh
refinement
This also allows the user to ignore areas of artificially high
stresses which are not of interest

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Convergence & Scoping Example Training Manual

For example, consider the simple part below.

ANSYS Workbench Simulation


The part below has some geometric discontinuities, where
smoothers were not modeled to reduce model complexity
For a given set of loading conditions, if the user knew that the
bottom of the part was failing, this may be a region of interest
the user would focus on.

Possible stress singularity

Region of interest

Model shown is from a sample Mechanical Desktop assembly. March


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Convergence & Scoping Example Training Manual

ANSYS Workbench Simulation


If convergence controls
were simply added to
the entire model, the
geometric discontinuity
would cause a stress
singularity which
increases without
bounds.
The solution becomes
very costly by including
the stress singularity.

On the other hand,


convergence controls
on scoped results
allows for adaptive
refinement only in user-
specified locations,
providing the user with
more control over the
mesh and the adaptive
solution.
In this way, the user can
get accurate stresses
on the bottom surface
of the part.
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Results Not Used with Convergence Training Manual

Convergence cannot be used on the following result

ANSYS Workbench Simulation


quantities:
Any type of vector result
Contact Tool results
Frequency Finder stress/strain results
Buckling stress/strain results
Harmonic analysis results
Shape Finder results
Fatigue Tool graph results

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Convergence Summary Training Manual

Using convergence controls helps to achieve a given level of

ANSYS Workbench Simulation


accuracy.
Note that the percent change is related to the previous
solution. This is not percent error since Simulation does not
know beforehand what the actual answer is.
Convergence controls provides a way to get an accurate answer
based on the mathematical model. It does not compensate for
inaccurate assumptions, however! Hence, if loads, supports,
material properties, etc. are wrong, the solution will still be
inaccurate.
Because use of convergence controls results in adaptive mesh
refinement, each new iteration will take longer than the previous
solution
Although adaptive meshing will put more nodes and elements only
where needed, the mesh density will still increase
Scoping results helps to minimize mesh density by explicitly
indicating to Simulation the areas of interest

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I. Workshop 8 Training Manual

Workshop 8 Advanced Results Processing

ANSYS Workbench Simulation


Goal:
Analyze the high pressure vent assembly shown below and
then use some of the advanced postprocessing features to
review the stress and deflection results.

March

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