Design and Analysis of Pipe Support Steel Framing System

Using GTSTRUDL and Pre/Post Processor Computer Program

1
Contents

. Introduction to Pipe Support

. Pipe Support Design

. Concrete Anchorage Design

. PSDAP

. Proposals and Questions

2
GTSTRUDL Users Group Annual Meeting 2006
. Introduction to Pipe Support

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 <Yonggwang NPP>

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 <Wolsong NPP>

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. Introduction to Pipe Support - 1

Definition of Pipe Support

What is Pipe Support?

A structural system that

transmits supporting loads on
piping systems safely
to the supporting building.

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. Introduction to Pipe Support - 2
Types of Pipe Supports

- Plate and Shell Type Support

- Linear Type Support

- Component Standard

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. Introduction to Pipe Support - 3
Codes for Pipe Support Design
Steel Framing Pipe Support

- ASME Section III Division 1 Subsection NF Support

- Korea Electric Power Industry Code(KEPIC) MNF

Embeded Plate & Concrete Expansion

Anchors.
- ACI 349 Appendix B Anchorage to Concrete
- ACI 318 Appendix D Anchorage to Concrete

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. Introduction to Pipe Support - 4
Codes for Pipe Support Design (Continue)

ASME NF :
Supports

ACI 349-01
Anchorage

Typical Examples of Jurisdictional Boundaries

Between Piping Supports & Building Structure

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. Pipe Support Design

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. Pipe Support Design - 1
Pipe Support Design Process in Korea NPP

Pipe Support Walkdown Pipe Support Pipe Support Drawing

Sketch & Analysis & Design

Modeling - Pipe Support Design : - 2D Microstation

- Check feasibility - Verify constructivity of
ASME III NF, AISC-ASD : Support Configuration
- Pipe Support 3D CAD piping & supports
Modeling using - Piping Subsystem - Anchor Design : ACI
349, ACI 318 - 3D CAD Model
Support Modeler freeze
- Weld & Local stress : Bill of Material, Load &
- Select Embedment
Plate check : AWS D 1.1 Displacement,
ASME NF Information in title
block, etc.

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. Pipe Support Design - 2
Loads and Load Combinations
Load Condition

- Construction

- Test

- Normal

- Severe Environmental Condition

- Abnormal

- Extreme Environmental Condition

- Severe Environmental / Abnormal

- Extreme Environmental / Abnormal

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. Pipe Support Design - 3
Loads and Load Combinations (Continue)
Seismic Loads
2% damping

4% damping

<FRS for each damping value >

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. Pipe Support Design - 4
Loads and Load Combinations (Continue)

Frictional Forces (Due to Thermal Movement)

- Service Level A Load
- Thermal movements greater than 1/16
- F = x (Dead load + Thermal load)

Dead + Thermal

Friction Force

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. Pipe Support Design - 5
Allowable Stresses

Normal Stress
Distinct from ASD

fa fb fc f w
1.0
Fa Fb Fc Fw
f a , f b , f c , f w : Actual Normal Stress

Fa , Fb , Fc , Fw : Allowable normal Stress

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. Pipe Support Design - 6

Allowable Stresses
Shear Stress
fv
1.0
Fv
Fv : Allowable Shear Stress
Distinct from ASD
V Tt T
fv
A J hA f
f v : Actual Shear Stress A : Shear Area
V : Shear Force t : Thickness
T : Torsion Force h d tf
J : Torsional Constant Af b f t f
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. Pipe Support Design - 7
Maximum Stresses

Maximum Stress

Shear stress : 0.95 Fy/ 3

Tensile stress, Bending stress : 0.95Fy

Compression Stress : 2/3 Fcr (Fcr : critical buckling stress)

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. Pipe Support Design - 8
Allowable Deflection

- Safety-related : 1/16 inch

- Non-safety-related : 1/8 inch

- The deflection and rotation of the building structure

shall not be considered.

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. Pipe Support Design - 9
Local Stress Check (KOPEC Standard)

C1 f bx f a
f L FL Fr2 3(C2 f v ) 2 0.75(C1 f bx f a ) 2
2
f L Actual Local Stress
FL Allowable Local Stress
C1 Modification factor for bending Stress
C2 Modification factor for Shear Stress
Local Stress
f a Actual Axial Stress
Check ! f v Actual Shear Stress
Fr Allowable Stress

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. Concrete Anchorage Design

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. Anchorage Design - 1
Types of Anchor

hef Cast-In-Place
Anchor

Post-Installed
Anchor

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. Anchorage Design - 2
Types of Anchor

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. Anchorage Design - 3
Failure Mode of Anchor System

Tension Failure of Anchor System

- Anchor Steel Tension Failure
- Concrete Breakout
- Concrete Pullout
- Concrete Side Face Blowout

Shear Failure of Anchor System

- Anchor Steel Shear Failure
- Concrete Pryout
- Concrete Breakout

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. Anchorage Design - 4

Tension Shear Interaction

1 ) Vu 0.2 Vn , Nn Nu is OK
2 ) Nu 0.2 Nn , Vn Vu is OK
3 ) Vu 0.2 Vn and Nu 0.2 Nn
Nu V Elliptical Interaction
u 1 .2 Nu
5 5
N n Vn N V
( u ) 3 ( u ) 3 1.0
Nn Vn
Nn
Trilinear Interaction
Nu V
u 1 .2
N n Vn

0 .2 N n
Vu
0 .2 V n Vn

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 . PSDAP

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. PSDAP - 1

Features of PSDAP

- Design & Analysis Pipe Support According to ASME NF and ACI349

- User Friendly Program Using GUI and New Concept of Beta Angle

- Automatic Execution of GTSTRUDL

- Local Stress Check

- Evaluation of Concrete Anchorage System

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. PSDAP - 2

Concept of Pipe Support Design in PSDAP

Integration of
Local Stresses
Pipe Support
Calculation
Steel Framing
Input File &
&
Pipe Support
Anchor system
Steel Framing Design
Design Results

PSDAP Anchor Design

Generating GTSTRUDL Input File Non-linear Static Analysis of

Calculating Member Forces, Joint Anchor System
Reactions, Weld Sizes, Deflection and Check Anchor Interaction Ratio
Auxiliary Member Interaction Ratios Check Plate Interaction Ratio.

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. PSDAP - 3

Concept of Anchorage Design in PSDAP

Non Linear
Evaluation of
Static
Input File Anchor
Analysis
System
Using GTSTRUDL

Pre-Processor
Generating GTSTRUDL Input File
Generating Non-linear Spring and
Distributing Applied Loads to Plate
Joint with Constraints
Executing GTSTRUDL
Post-Processor
Calculating eccentricities of anchor load
Evaluation of Anchor System
using Anchor Result of GTSTRUDL

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. PSDAP - 4
Inputs of PSDAP

Data & Configuration Files

- KOPEC.DS
Korean Standard rolled shape database file

- PSDAP.CFG
Indicate running path of GTSTRUDL, ULTRA-EDITOR, MS-WORD executing file.
Load Factor and Load Combinations.

- EMBTYPE.TXT
File of embedded plate & anchor properties

-.PST
Basic file for pipe support design

-.INP
Input file for anchor design

- kvalue.txt
Database file of k1 & k values of member

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. PSDAP - 5
Inputs of PSDAP

< Drawing >

< PSDAP input file >

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. PSDAP - 6

Inputs of PSDAP (Continue)

PIPE SUPPORT NO
JOINT COORDINATES
MEMBER INCIDENCES
WELD
LOADING RO / LOADING RA
LOAD COMBINATION
ANCHOR INFORMATION

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. PSDAP - 6

Inputs of PSDAP (Continue)

PIPE SUPPORT NO
Drawing Number

JOINT COORDINATES
- X, Y, Z coordination, type and attached plan of Embedded Plate , target member
- If target member indication was omitted, PSDAP asks to input target member.
- If a member is welded to building steel structure, user shall indicate the conne
- ction type as one of the following 4 examples.

<IPW1> <IPF1> <IPW2> <IPF2>

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. PSDAP - 7

Inputs of PSDAP (Continue)

Member Incidences
Member number, start & end joint of member, beta angle, member profile name.

Weld
- W shapes : Default Config. No. = 112
- Structural Tubing : Default Config. No. = 154
- User can change the weld configuration with indicating joint No., incident
member No. , weld configuration No. as follows.
ex> Weld
8 7 114

Config. No. : 112 154 114

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. PSDAP - 8
Inputs of PSDAP (Continue)
LOADING RO / LOADING RA

- Loading joint, forces, moments (Global coordination)

-RO : Reactions of pipe, cable tray, duct supports and ties

-RA : Accident reactions of Pipe, Cable tray and duct supports and ties.

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. PSDAP - 9

Inputs of PSDAP (Continue)

Load Combination
- Indicate Service Level that user wants to analysis.
- More than 2 Service Level can be inputted at once
ex)
LOAD COMBINATION
B,D
- PSDAP applies default load combination as follows.
ANC_A = 1.4(DEAD) + 1.4(RO)
ANC_B = 1.4(DEAD) + 1.4(RO) + 1.9(OBE)
ANC_D = DEAD + RA + SSE
STL_A = DEAD + RO
STL_B = DEAD + RO + OBE
STL_D = DEAD + RA + SSE

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. PSDAP - 10
Inputs of PSDAP (Continue)
Anchor Information
- Information of Embedded Plate installation.
- Joint : Joint No. where embedded plate is installed
- Angle : Curved angle of anchor
- FC : Compressive Strength of Concrete(Ksi)
- EDPX : Distance from the center of an anchor to the concrete edge
in +X direction
- EDMX : Distance from the center of an anchor to the concrete edge
in -X direction
- EDPY : Distance from the center of an anchor to the concrete edge
in +Y direction
- EDMY : Distance from the center of an anchor to the concrete edge
in -Y direction
- D : Depth of concrete
- DX : Eccentricity of embedded plate in +X direction
- DY : Eccentricity of embedded plate in +Y direction
- COND : Whether concrete is cracked or not

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 . PSDAP - 11
Inputs of PSDAP (Continue)

Inclined member attached to the

+Y Plan embedded plate should be shown
as follows.

ex)
+X Plan joint X Y Z Emb. type Attached plan
8 20 15 0 D1 plan :+X
+Z Plan

< Definition of Embedded Plate Attached Plan >

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. PSDAP - 12
Beta Angle of GTSTRUDL

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. PSDAP - 13

Beta Angle of GTSTRUDL (Continue)

<Beta Angle = 0> <Beta Angle = 90>

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. PSDAP - 14
Beta Angle of PSDAP

1 Dimension

<Beta Angle = 0>

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. PSDAP - 15

Beta Angle of PSDAP (Continue)

2 Dimension

<Beta Angle = 0>

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. PSDAP - 16

Beta Angle of PSDAP (Continue)

3 Dimension
Reference Axis = Direction of Bracing (Y at following support)

<Beta Angle = 0>

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. PSDAP - 17

Output Files of PSDAP

- _STL.GTI
GTSTRUDL Input file for analysis of pipe support auxiliary steel frame.

- _ANC.GTI
GTSTRUDL Input file for analysis of anchor system.

- .SSC
2D(.SSC) and 3D(_3.SSC) graphic file of pipe support.

- .CCD
Result file of anchor system analysis.

- .PSD
Result file of anchor system and pipe support auxiliary steel frame.

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. PSDAP - 18

Outputs of PSDAP

- G-Value and Load Combinations

- Input file
- Max deflection in X, Y, Z direction
- Member interaction ratios
- Local stress & weld result
- Result of anchor and plate analysis
- Result of anchor and plate analysis
- GTSTRUDL Output

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. PSDAP - 19
Execution of PSDAP

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. PSDAP - 20

Execution of PSDAP (Continue)

Users can check
result more
detail by
selecting files

Users can check

the shape of
pipe support in
2D and/or 3D

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 . Proposals and Questions

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 . Proposals and Questions - 1

Warping Boundary Condition

Pin-Fix VS Fix Pin

- Whats different ?
- Should I decide which end of a member is fixed?

Pin Fix Fix Pin

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 . Proposals and Questions - 2

Proposal

There are only 2 configurations of member to

member connection at GTSTRUDL.
User inputs the thickness of flange or web of a target member as the
thickness of base plate.

GTSTRUDL does not calculate local stress.

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 . Proposals and Questions - 3

Does GTSTRUDL Consider Base Plate shear Stress?

AWS D1.1
- Stresses of shear on effective area of weld < 0.3 x Tensile Strength
- Stress at base metal net section shear area < 0.4 x Yield strength.

GTSTRUDL
Does GTSTRUDL always use 0.3 x Tensile Strength as allowable stress in
connection section ?
Does GTSTRUDL Consider every section from I ~V ?

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Thank you

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