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1
Conceptual Aircraft Design Process in Elements I
Requirements 1
Fuselage design
5
Class I weight
estimation
2 Wing design 6
Initial layout
Wing loading,
Propulsion
power loading 6
3 You need:
= geometric
Tail design 7
Configuration compass, ruler,
pencil (+eraser!)
selection
4 = calculator
Gear design 7
= ideas
2
Aircraft preliminary sizing (design for performance)
From top level requirements to the preliminary sizing of the aircraft. Goals and
methods
3
T/W W/S and W/P W/S diagrams
T/W W/P
W/S W/S
Among all the T/W (W/P) and W/S combinations that allow to meet
the mission performance requirements, the designer should choose
the design point that yield the aircraft with the lowest cost and
weight. That is the point with:
1. the highest possible wing loading, AND
2. the lowest possible thrust-to-weight ratio (or highest possible
power loading)
T/W W/P
W/S W/S
8
Aerodynamic Performance
Assumptions
9
T/W W/S and W/P W/S diagrams
Typical values for CLmax can be used in this stage of the design
(see some reference data in the table next slide)
10
T/W W/S and W/P W/S diagrams
CL2
CD CD0 Where:
Ae
CD0 = zero lift drag coefficient Depend on flap settings
e = Oswald span efficiency factor and gear deployment
A = aircraft aspect ratio (b2/S)
CL, CD = lift and drag coefficients, respectively
12
Drag polar estimation at low speed
Clean configuration 0 0
clean
Drag Coefficient, CD (~)
take-off, gear up
clean
Drag Coefficient, CD (~)
take-off, gear
take-off, gear down down
17
T/W W/S and W/P W/S diagrams
Hence, given
1 2 W 2 1
L W CL V S VS . .
2 S CLmax
For a given value of Vs and CLmax (in flaps-up or flaps-down as is
chosen by the designer) the following expression for W/S is
obtained:
W 1 In this case, the stall speed
. . VS2 .CLmax
S 2 constrains the maximum allowed
wing loading
18
T/W W/S and W/P W/S diagrams
W 1
. . VS2 .CLmax W/S < 1086 N/m2
S 2
19
T/W W/S and W/P W/S diagrams
0.4
0.35
0.3
W/P0.25
(N/W)
0.2 W/S < 1086 N/m2 stall landing conf.
0.15
0.1
0.05
0
1050 1100 1150 1200 1250 1300 1350 1400 1450 1500
W/S (N/m^2)
W/S is too high here
Maximum stall speed
requirement not fulfilled! 20
T/W W/S and W/P W/S diagrams
21
T/W W/S and W/P W/S diagrams
0.40
0.35
0.30
W/S < 2917 N/m2
0.25
stall clean conf.
T/W 0.20
stall landing conf.
0.15 W/S < 3044 N/m2
0.10
0.05
0.00
2800 3000 3200 3400 3600 3800 4000
W/S (N/m^2)
W/S is too high here Maximum stall
speed in clean configuration requirement
not fulfilled! 22
Sizing for take off
23
T/W W/S and W/P W/S diagrams
35 or 50
ft
Ground roll Air distance
Take-off distance, sTO
24
T/W W/S and W/P W/S diagrams
However, in this stage of the design we cannot perform any
detailed calculation yet, but we can rely on statistics.
The following 4 parameters, which are actually the most
influencing for the take off length, can be put together in the
so called Take-off parameter (TOP):
- W/S
- W/P or T/W
- CLmax
- Density ratio, = / 0
W W 1 1
TOPjet . . .
S TO T TO CLTO
W W 1 1
TOPprop . . .
S TO P TO CL TO
27
T/W W/S and W/P W/S diagrams
VTO 1.1Vs
Single jet CLmax,TO
CLTO
1.12
Single or
double
propeller
PTO=BHP
29
T/W W/S and W/P W/S diagrams
3/ 4
Power:
P PTO
0
3/ 4
Thrust: T TTO
0
g0
1
h R
ISA: 1
0 T0
30
T/W W/S and W/P W/S diagrams
W W 1 1
TOPjet . . . k
S TO T TO CLTO
32
T/W W/S and W/P W/S diagrams
0.40
0.35
0.30
CLmaxTO = 1.6
0.25 CLmaxTO = 1.8
CLmaxTO = 2.0
T/W 0.20
CLmaxTO = 2.2
0.15 stall clean conf.
stall landing conf.
0.10
0.05
0.00
0 500 1000 1500 2000 2500 3000 3500 4000
W/S (N/m^2)
The take off requirement is not satisfied for any of
the T/W and W/S combinations in this plot area (TOP
too large) 33
T/W W/S and W/P W/S diagrams
T/W versus W/S diagram for a business jet
0.40
0.35
0.30
CLmaxTO = 1.6
0.25 CLmaxTO = 1.8
CLmaxTO = 2.0
T/W 0.20
CLmaxTO = 2.2
0.15 stall clean conf.
stall landing conf.
0.10
0.05
0.00
0 500 1000 1500 2000 2500 3000 3500 4000
W/S (N/m^2)
The take off AND stall speed requirements are
satisfied only by the T/W and W/S combinations
in this plot area
34
T/W W/S and W/P W/S diagrams
W/P versus W/S diagram
for a single engine propeller aircraft
0.40
0.35
0.30
0.25
W/P (N/W) Clmax TO = 1.3
0.20 Clmax TO = 1.6
Clmax TO = 1.9
0.15
0.10
0.05
0.00
-100 100 300 500 700 900 1100 1300 1500
W/S (N/m^2)
0.40
0.35
0.30
0.25 Clmax TO = 1.3
W/P (N/W)
Clmax TO = 1.6
0.20
Clmax TO = 1.9
0.15 stall landing conf.
0.10
0.05
0.00
-100 100 300 500 700 900 1100 1300 1500
W/S (N/m^2)
42
T/W W/S and W/P W/S diagrams
In order to size the aircraft for landing requirements, the
following influencing factors should be accounted:
The landing field length includes one air and one ground
segment:
1.The air segment is the distance from obstacle height (50 ft
for CS23, CS25 and military aircraft) till touch down.
2.The ground roll segment is the distance travelled from
touchdown till complete stop.
50 ft
Landing distance, sL
45
T/W W/S and W/P W/S diagrams
Different ways to dissipate kinetic energy:
Wheel brakes
A340-600
Rejected take-off
Aerodynamic brakes
46
T/W W/S and W/P W/S diagrams
Different ways to dissipate kinetic energy:
Chute door
47
T/W W/S and W/P W/S diagrams
Different ways to dissipate kinetic energy:
Reverse thrust
buckets and
vanes
Reverse pitch
propeller
48
T/W W/S and W/P W/S diagrams
sL 0.5915* Vs2land
52
T/W W/S and W/P W/S diagrams
1
WL CLmax . . .VS2land .S
2
And:
WL f * WTO
Then:
sland
CLmax . .
W 0.5915
S
TO 2.f
53
T/W W/S and W/P W/S diagrams
aircraft type WL/WTO
sland = 550 m
sland
Vsland = 30.5 m/s
0.5915
Solve:
sland
CLmax . .
W 0.5915
S
TO 2.f
56
T/W W/S and W/P W/S diagrams
W/P versus W/S diagram
for a single engine propeller aircraft
0.4
0.35
0.3
Landing field length
0.25
W/P (N/W) constraint met on
CLmax land =1.6
this (left) side of CLmax
0.2 CLmax land =1.9
the plot
CLmax land =2.2
0.15
0.1
0.05
0
900 1000 1100 1200 1300 1400 1500
W/S (N/m^2)
Note how the maximum allowable W/S value is strongly affected by the choice of high lift devices
57
T/W W/S and W/P W/S diagrams
0.40
0.35
0.30 Clmax TO = 1.3
Clmax TO = 1.6
0.25
W/P (N/W) Clmax TO = 1.9
0.20 stall landing conf.
CLmax land =1.6
0.15
CLmax land =1.9
0.10 CLmax land =2.2
0.05
0.00
-100 100 300 500 700 900 1100 1300 1500
W/S (N/m^2)
0.40
0.35
0.30
0.25
CLmax land =1.6
T/W 0.20 CLmax land =2.0
CLmax land =2.4
0.15
0.10
0.05
0.00
2000 2200 2400 2600 2800 3000 3200 3400 3600 3800 4000
W/S (N/m^2)
0.40
For CLmax at landing = 2.0
0.35 and CLmax at take off =1.6, CLmaxTO = 1.6
0.30 all the combination of W/S CLmaxTO = 1.8
and T/W in this area satisfy CLmaxTO = 2.0
0.25
the take off, landing and CLmaxTO = 2.2
T/W 0.20 stall reqs stall clean conf.
stall landing conf.
0.15
CLmax land =1.6
0.10 CLmax land =2.0
CLmax land =2.4
0.05
0.00
0 500 1000 1500 2000 2500 3000 3500 4000
W/S (N/m^2)
Note that for CLmax=2.4, the stall speed in clean configuration is the limiting factor for
W/S.
For CLmax=1.6 and 2.0, the landing field length requirement becomes the limiting
63
factor for W/S
Sizing for cruise performance
- Cruise speed
64
T/W W/S and W/P W/S diagrams
1 1
p .Pbr CD V3
C V 3
2 D0
2 W 1
W (W / S) (W / S) S Ae 1 V
2
PTO =Pbr
1
1
3/ 4
D0 2 C V 3
W W 1
p S
PTO
0 (W / S) 1
Ae V
2
Effect of altitude
65
T/W W/S and W/P W/S diagrams
Example requirement:
V = 70 m/s
@ H= 2000m (ISA)
@ 90% power setting
@ 80% of maximum take-off weight
3/ 4 g0
1
h R
Effect of altitude: P PTO ISA: 1
0 0 T0
1
1
3/ 4
C V3
W 0.9 D0
2 W 1
p 0.8
PTO 0.8
0 (0.8W / S) S 1
Ae V
2
66
T/W W/S and W/P W/S diagrams
0,000
0,000 V at A = 6
0,000 V at A = 9
W/P0,000
(N/W) V at A = 12
0,000
0,000
0,000
0,000
0,000
100 300 500 700 900 1100 1300 1500
W/S (N/m^2)
67
T/W W/S and W/P W/S diagrams
0.40
Clmax TO = 1.3
0.35
Clmax TO = 1.6
0.30
Clmax TO = 1.9
0.25
W/P (N/W) stall landing conf.
0.20 CLmax land =1.6
0.15 CLmax land =1.9
0.10 CLmax land =2.2
0.05 V at A = 6
0.00 V at A = 9
-100 100 300 500 700 900 1100 1300 1500 V at A = 12
W/S (N/m^2)
T=D=CD 1
2
V 2 S
1 1
CD V2 CD0 V2
T 2 2 W 1
W (W / S) (W / S) S Ae 1 V2
2
1
TTO 0
3/ 4
D0 2 C V 2
W 1
W (W / S) S 1
Ae V2
2
69
T/W W/S and W/P W/S diagrams
Example requirement:
V = 200 m/s
@ H= 10000m (ISA)
@ 90% thrust setting
@ 80% of maximum take-off weight
3/ 4 g0
1
h R
Effect of altitude: T TTO ISA: 1
0 0 T0
1
TTO 0.8 0
3/ 4
C V2
D0
2 W 1
0.8
W 0.9 (0.8W / S)
S
1
Ae V
2
70
T/W W/S and W/P W/S diagrams
T/W versus W/S diagram for a business jet
0.40
0.35
0.30
0.25
V at A = 9
T/W0.20 V at A = 12
V at A = 15
0.15
0.10
0.05
0.00
0 500 1000 1500 2000 2500 3000 3500 4000
W/S (N/m^2)
71
T/W W/S and W/P W/S diagrams
0.40
73
T/W W/S and W/P W/S diagrams
L V L : lift
d
c= Vsin
pe e
W : weight
airs
T D : drag
T : thrust (assumed
Climb angle
aligned with the flight
Horizon path vector)
D Wcos
W
74
T/W W/S and W/P W/S diagrams
Pa Pr
Given that: c -
W W
Pa p .Pbr
For propeller driven aircraft we know:
1
And: Pr D.V CD . . .V .S
3
2
Assuming relatively small climb angles, the followings apply:
1 W2 1
L W CL . . .V2 .S or: V . .
2 S CL
75
T/W W/S and W/P W/S diagrams
Then:
1 3 W
. 2
Pr CD 2 V S CD . V CD W 2 1
. 3/S2
W 1 2 CL CL S CL CL
CL V S .
2 CD
And:
W
p .Pbr . 2
c 3/S2
W CL
.
CD
76
T/W W/S and W/P W/S diagrams
CL3/ 2
CD
In that case: CL 3CD0 Ae and CD 4CD0
CL3/ 2 (Ae)3/ 4
1.345* 1/ 4
CD max C D0
77
T/W W/S and W/P W/S diagrams
78
T/W W/S and W/P W/S diagrams
W
p .Pbr . 2
c 3/S2
W CL
.
CD
2
x.
p
c
y CL3/ 2
CD
79
T/W W/S and W/P W/S diagrams
We then find: p
y
2
x.
c
CL3/ 2
CD
CL3/ 2
Then, by setting the value of for optimal climb rate, we
obtain: CD
p
y
2
x.
c
(Ae)3/ 4
1.345*
C1/
D0
4
80
T/W W/S and W/P W/S diagrams
W/P versus W/S diagram
for a single engine propeller aircraft
0.40
0.35
0.30
Here the climb
0.25
rate requirement
W/P (N/W) c at A = 6
0.20
is NOT satisfied c at A = 9
c at A = 12
0.15 A
0.10
0.05
0.00
0 200 400 600 800 1000 1200 1400
W/S (N/m^2)
Note the positive effect on required power (i.e. P becomes
lower) caused by increasing aspect ratio values
81
T/W W/S and W/P W/S diagrams
82
T/W W/S and W/P W/S diagrams
Pa Pr
c
W W
1
where Pa T . V and Pr D.V CD . . .V3 .S
2
Assume again relatively small climb angles:
1 W2 1
L W CL . . .V2 .S or: V . .
2 S CL
83
T/W W/S and W/P W/S diagrams
Then:
TV DV TV CDV T CD W2 1
c .
W W CL W CL S CL
CL3/ 2
CD
84
T/W W/S and W/P W/S diagrams
85
T/W W/S and W/P W/S diagrams
Making use of the previously derived expression:
T CD W2 1
c .
W CL S CL
CD 2 1 c CD
c y . x. y
CL CL 2 1 CL
x.
CL
86
T/W W/S and W/P W/S diagrams
T/W versus W/S diagram for a business jet
0.40
A
0.35
0.30
0.05
0.00
0 500 1000 1500 2000 2500 3000 3500 4000
CLmaxTO = 1.6
0.40
CLmaxTO = 1.8
0.35 CLmaxTO = 2.0
CLmaxTO = 2.2
0.30
stall clean conf.
0.25 stall landing
conf.
T/W 0.20
CLmax land =1.6
0.15 CLmax land =2.0
CLmax land =2.4
0.10 V at A = 9
0.05 V at A = 12
V at A = 15
0.00 c at A = 9
0 500 1000 1500 2000 2500 3000 3500 4000
c at A = 12
W/S (N/m^2) c at A = 15
89
Sizing for climb gradient performance
90
T/W W/S and W/P W/S diagrams
Climb gradient requirements for propeller aircraft.
c Pa Pr p .Pbr D. V p .Pbr CD
V W. V W. V W. V W. V CL
with:
p .Pbr Pbr 1
p . .
W. V W W2 1
S CL
91
T/W W/S and W/P W/S diagrams
We then find:
c Pbr 1 CD
p . .
V W W 2 1 CL
S CL
92
T/W W/S and W/P W/S diagrams
93
T/W W/S and W/P W/S diagrams
Making use of the previously derived expression:
c Pbr 1 CD
p . .
V W W 2 1 CL
S CL
c p 1 CD p
. y
V y 2 1 CL c CD 2 1
x x
CL V CL CL
94
T/W W/S and W/P W/S diagrams
W/P versus W/S diagram
for a single engine propeller aircraft
0.40
0.35
0.30
A
W/P 0.25
(N/W) c/V at A = 6
0.20
c/V at A = 9
0.15
0.10
0.05
0.00
0 200 400 600 800 1000 1200 1400
W/S (N/m^2)
96
T/W W/S and W/P W/S diagrams
c Pa Pr T . V D. V T CD
V W. V W. V W. V W CL
It is evident that the optimum climb is obtained for maximum
L/D
T c CD
W V CL
97
T/W W/S and W/P W/S diagrams
T c CD0
Then, we obtain: 2
W V Ae
98
T/W W/S and W/P W/S diagrams
T c CD0
2
W V Ae
99
T/W W/S and W/P W/S diagrams
T/W versus W/S diagram for a business jet
0.40
0.35
0.30
A
0.25
c/V at A =9
T/W0.20 c/V at A = 12
c/V at A = 15
0.15
0.10
0.05
0.00
0 1000 2000 3000 4000
W/S (N/m^2)
Note in this case, the positive* effect of a high aspect
ratio on lowering the required power to reach a certain
climb gradient
100
T/W W/S and W/P W/S diagrams
Only in the green area (A= 9, CLmax_landing = 2.0), the land and climb rate requirements
W/S (N/m^2)
are all satisfied (in this case, stall, take off and climb gradient requirements are not
active constraints)
101
T/W W/S and W/P W/S diagrams
102
Determining the Design Point
108
T/W W/S and W/P W/S diagrams
T/W W/P
W/S W/S
109
T/W W/S and W/P W/S diagrams
W/P versus W/S diagram
for a single engine propeller aircraft
Clmax TO = 1.3
0.40 Clmax TO = 1.6
0.35 Clmax TO = 1.9
stall landing
0.30 conf.
CLmax land
0.25
W/P (N/W) =1.6
0.20 CLmax land
=1.9
0.15 CLmax land
=2.2
0.10 c at A = 6
0.05 c at A = 9
c at A = 12
0.00 c/V at A = 6
-100 100 300 500 700 900 1100 1300 1500 c/V at A = 9
W/S (N/m^2)
= chosen design point c/V at A = 12
110
T/W W/S and W/P W/S diagrams
Always
perform a
sanity W/P versus W/S diagram
for a single engine propeller aircraft Clmax TO = 1.3
check Clmax TO = 1.6
0.40 Clmax TO = 1.9
stall landing conf.
0.35 CLmax land =1.6
0.30 CLmax land =1.9
CLmax land =2.2
0.25
W/P (N/W) c at A = 6
0.20 c at A = 9
c at A = 12
0.15
c/V at A = 6
0.10 c/V at A = 9
0.05 c/V at A = 12
V at A = 6
0.00 V at A = 9
100 300 500 700 900 1100 1300 1500
W/S (N/m^2) V at A = 12
reference aircraft
111
T/W W/S and W/P W/S diagrams
113
Conclusion
Note: there must be consistency in the chosen aspect ratio for weight
estimation and preliminary sizing!
114