PRESENTATION

ON
STUDENT INDUSTRIAL WORK EXPERIENCE SCHEME (SIWES)
TRAINING PROGRAMME
AT
KAM WIRE AND STEEL INDUSTRY NIGERIA LIMITED
BY
HUSSAIN HUSSAIN OMOGBOLAHAN
MATRIC NO: 12/67AM/027
KWARA STATE UNIVERSITY, MALETE, KWARA STATE
COLLEGE OF ENGINEERING
MECHANICAL ENGINNEERING

PRESENTATION OVERVIEW

SIWES

KAM WIRE INDUSTRY NIGERIA LIMITED

ESTABLISHMENT PRODUCTS

DEPARMENTS

PRODUCTION (ROOFING PAN)

HOT ROLL COIL(HR COIL)

COLD ROLL MILL

MAINTENANCE

TOOLS

CONCLUSION

SIWES

SIWES was established by ITF in 1973 to solve the problem of lack of

adequate practical skills preparatory for employment in industries

The Scheme exposes students to industry based skills necessary for a

smooth transition from the classroom to the world of work. It affords
students of tertiary institutions the opportunity of being familiarized and
exposed to the needed experience in handling machinery and equipment
which are usually not available in the educational institutions.

KAM WIRE INDUSTRY NIGERIA

LIMITED

KAM INDUSTRIES (NIGERIA) LIMITED a wholly owned

indigenous company by Alhaji Kamoru Yusuf, was registered in
1996

ESTABLISHMENT PRODUCTS

Nails

Wire mesh

Binding wire

Galvanized roofing sheet

Color coat roofing sheet

Stone coat roofing sheet

Carton

DEPARMENTS

Production

Marketing and sales

Finance
Human resources

PRODUCTION DEPARTMENT

Production and planning

Purchasing department
The stores department
The design and technical support department
The works department (maintenance)

PRODUCTION (ROOFING PAN)

HOT ROLL
COIL

SCRAPPING
MACHINE

PICKLING

COLD
ROLLING
MILL(CRM)

TRIMMER
LINE

CORRUGATING
MACHINE

CUT TO
LENGTH LINE
(CTL)

CONTINIOUS
GALVANIZING
LINE(CGL)

SCRAPPING
MACHINE

PROFILE
MACHINE

COLOUR
COATING
LINE(CCL)

HOT ROLL COIL(HR COIL)

INCOMING DATA
Strip width:
1020mm max,
500mm min
Strip thickness:
1.6mm min,
4.Omm max
Coil weight:
13-20 ton

OUTGOING COIL DATA

OUTGOING COIL DATA

Strip thickness:
0.14mm min
1.2mm max
Coil I.D:
diameter 508mm
Coil weight:
20 ton max

COLD ROLL MILL.

6 HIGH REVERSE COLD ROLLING
MILL.

The wide range of products able to be rolled by these mills includes low, medium
and high carbon steels, along with copper, brass and a number of alloys.
Additionally, a very wide range of strip widths can be treated, and output thickness
can be as thin as 0.12 mm. And with mill speeds of up to 1400 meters per minute,
high levels of productivity and cost-effectiveness are guaranteed.

FEATURES

200 mm to 1700 mm strip widths

200metres/min. to 1400 metres/min. mill speed

Output thickness up to 0.12mm

Roll separating force 300 tonnes to 2100 tonnes

Production capacities up to 350,000 tonnes per year (single stand)

Production capacities up to 600,000 tonnes per year (twin stand)

MILL DIAGRAM

MILL DIAGRAM

ROLLER OF THE 6 HI REVERSE COLD ROLLING

MILL
The 6 hi reverse cold rolling mill uses 6 rollers or its operation:

Top and bottom back up roll

Top and bottom intermediate roll
Top and bottom work roll

BACK UP ROLL
Back up roll:
Back up roll bearing:

diameter 1120 max/ diameter 1150min * 1150mm barrel

cylindrical roller bearing with thrust bearing

INTERMEDIATE ROLL
Intermediate rolls:
diameter 420max/ diameter 375 * 1150mm barrel
intermediate roll bearing: 4 row taper roller bearing

WORK ROLL
Work rolls:
Work roll bearing:

diameter 370 max/diameter 300min * 1150mm barrel

4 row taper roller bearing

ROLLERS ARRANGEMENT

SPECIFICATION

Work rolls:

diameter 370 max/diameter 300min * 1150mm barrel

Intermediate rolls:

diameter 420max/ diameter 375 * 1150mm barrel

Back up roll:

Mill hand:

let to right

Mill speed:

0-500-1000mpm

Pay off reel speed:

500mpm

Pay-off reel shit:

150mm

Roll separating force: 1100 tons (max)

Tension-pay-o-reel:

diameter 1120 max/ diameter 1150min * 1150mm barrel

3500kg max up to 500mpm

Tension-tension reel:

8900kg max up to 1000mpm

Roll coolant:

4500lpm, water emulsion recirculation system

Oil type:

mill clean oil synthetic type-Quaker or equivalent

Coolant filtration

Fume exhaust system:

130,000m3/hr. with demister and stack

Rolling setting:

hydraulic roll loading cylinder located at the

bottom of the housing Pass line adjustment located
top of the housing

at the

auto self-cleaning filter with magnetic separator

Back up roll bearing:

cylindrical roller bearing with thrust bearing

Work roll and intermediate roll bearing: 4 row taper roller bearing

Bearing lubrication:

grease packed sealed bearing or worth roll and

(premium mill grease 404 CST at 400deg

centigrade)
Air oil lubrication or back up roll bearing

Tension reels:

expanding/collapsing drum entry and delivery side

Strip thickness measuring:

at

non-contact type ISO- top thickness measuring gauges

mill entry and deliver side mounting equipment

Strip thickness control:

automatic gauge control system

Drive lubrication:
tension

one no lubrication system or pay o reel entry/delivery

reel gear boxes and mill pinion stands.

Automation devices:

thickness measuring gauges

Thickness control with auto gauge control system
Automatic slow down and auto stop
Mill management system

A.C VARIABLE SPEEDS MOTORS

Mill drive:

1*2600KW

Tension reel drive:

1300KW or each tension reel

Pay off reel motor:

300KW

SYSTEMOF 6 HI REVERSE COLD ROLLING MILL

DRIVE LUBRICATION SYSTEM

ROLL COOLANT SYSTEM

HYDRAULIC

FUME EXHAUST SYSTEM

AIR OIL LUBRICATING SYSTEM

PNEUMATIC SYSTEM

COOLING SYSTEM

DRIVE

GEAR SYSTEM

6 COLD ROLL MILL CONSIST OF THE

FOLLOWING EQUIPMENT

Coil storage saddle

Coil car 1,2 & 3

Pay off reel
Three roll feeder assembly
Entry tension reel
Exit tension reel
Belt wrapper

Roll changing car

PAY OFF REEL

MANDREL

THREE ROLL FEEDER ASSEMBLY

DELIVERY TENSION REEL

6 HI REVERSE COLD ROLLING MILL ASSY

PRICIPLE OF OPERATION OF 6 HI COLD REVERSE ROLL MILL

MAINTENANCE
CHANGING OF ROLLERS USING RCC(WR AND IMR)

CHANGING OF ROLLERS USING RCC(WR AND

IMR)

CHANGING OF ROLLERS USING RCC(IMR AND

WR)

CHANGING OF ROLLERS (BUR)

ASSEMBLING OF ROLLERS AND CHOCKS

CHUCKS OVERHAULING(SERVICING)

CHUCKS OVERHAULING(SERVICING)

COMPRESSOR MAINTENANCE

MANDREL SERVICING

MANDREL SERVICING

TOOLS

CONCLUSION

The engineering discipline is practical in nature and mainly

hinged on experience. Hence there is a great need for any
student aspiring to be a professional engineer to have some
forms of work experience while studying at school, in a
reputable engineering firm to his/her course of study

The SIWES program has exposed me to practical work,

which enable me to relate what I learnt in school to real world
situation.

THANKS FOR LISTENING