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NAMAS CHANDRA
Department of Mechanical Engineering
FAMU-FSU College of Engineering
Florida State University
Tallahassee, Fl-32310
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D 1 , Effective stress =
E
1 D
F ib ril (M M C b rid g in g
max
M ic ro v o id
c o a le s c e n c e
F o rw a rd o f c ra c k tip
P la stic
zone
M e ta llic
C le a v a g e
fr a c tu r e
G r a in b rid g in g
O x id e b rid g in g
N O M A T E R IA L
S E P A R A T IO N
L O C A T IO N O F C O H E S IV E
C R A C K T IP
C O M P L E T E M A T E R IA L
S E P A R A T IO N
E
A
l1
max
, X
sep
l2
W A K E
FO R W A R D
T h ic k n e ss o f
c e ra m ic in te r fa c e
C r a c k M e a n d e rin g
P la s tic w a k e
F ib ril( p o ly m e rs )
b rid g in g
In trin s ic d is s ip a tio n
M A T E R IA L
C R A C K T IP
M A T H E M A T IC A L
C R A C K T IP
C O H E S IV E
C R A C K T IP
P re c ip ita te s
C r a c k D e f le c tio n
C ra c k M e a n d e rin g
C e ra m ic
E x trin s ic d is s ip a tio n
M ic ro c ra c k in g
in itia tio n
M ic ro v o id
g ro w th /c o a le s c e n c e
C o n ta c t W e d g in g
IN A C T IV E P L A S T IC Z O N E
(P la s tic w a k e )
sep
E
D max
D
W A K E
C o n ta c t S u rfa c e
(fric tio n )
P la s tic ity in d u c e d
c ra c k c lo s u re
FO R W A R D
D e la m in a tio n
C o rn e r a to m s
P la s tic W a k e
F a c e c e n tere d
a to m s
FCC
P h ase
tra n s fo rm a tio n
A C T IV E P L A S T IC Z O N E
C y c lic lo a d in d u c e d
c ra c k c lo s u re
E L A S T IC S IN G U L A R IT Y Z O N E
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C o rn e r a to m s
B CC
B o d y c e n te r e d
a to m s
In te r/tra n s g ra n u la r
f r a c tu r e
Conceptual
ConceptualFramework
Frameworkof
ofCohesive
CohesiveZone
ZoneModels
Modelsfor
forinterfaces
interfaces
Molecular force of cohesion acting near the edge of the crack at its surface (region II ).
The intensity of molecular force of cohesion f is found to vary as shown in Fig.a.
The interatomic force is initially zero when the atomic planes are separated by normal
intermolecular distance and increases to high maximum f m ETo / b : E /10 after that
it rapidly reduces to zero with increase in separation distance.
E is Youngs modulus and To is surface tension
(Barenblatt, G.I, (1959), PMM (23) p. 434)
Dugdale (1960)
independently developed
the concept of cohesive
stress
2
sin
(4 Y)
a
(Dugdale, D.S. (1960), J. Mech.Phys.Solids,8,p.100)
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Phenomenological Models
The theory of CZM is based on sound principles.
However implementation of model for practical problems grew exponentially for
practical problems with use of FEM and advent of fast computing.
Model has been recast as a phenomenological one for a number of systems and
boundary value problems.
The phenomenological models can model the separation process but not the effect of
atomic discreteness.
Hillerborg etal. 1976 Ficticious
crack model; concrete
Bazant etal.1983 crack band
theory; concrete
Morgan etal. 1997 earthquake
rupture propagation; geomaterial
Planas etal,1991, concrete
Eisenmenger,2001, stone fragmentation squeezing" by evanescent
waves; brittle-bio materials
Amruthraj etal.,1995, composites
Tn
, Tt1
, Tt 2
n
t1
t 2
Mathematical
crack tip
Material
crack tip
y
x
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Critical
CriticalIssues
Issuesin
inthe
theapplication
applicationof
ofCZM
CZMto
tointerface
interfacemodels
models
What
Whatisisthe
therelationship
relationshipbetween
betweenthe
thephysics/mechanics
physics/mechanicsofofthe
theseparation
separationprocess
processand
and
shape
shapeofofCZM?
CZM?(There
(Thereare
areasasmany
manyshapes/equations
shapes/equationsas
asthere
thereare
arenumber
numberof
ofinterface
interface
problems
problemssolved!)
solved!)
What
Whatisisthe
therelationship
relationshipbetween
betweenCZM
CZMand
andfracture
fracturemechanics
mechanicsofofbrittle,
brittle,semi-brittle
semi-brittle
and
andductile
ductilematerials?
materials?
What
is
the
What is therole
roleofofscaling
scalingparameter
parameterininthe
thefidelity
fidelityof
ofCZM
CZMtotomodel
modelinterface
interface
behavior?
behavior?
What
Whatisisthe
thephysical
physicalsignificance
significanceof
of
--Shape
Shapeof
ofthe
thecurve
curveCC
--tmax
tmax and
andinterface
interfacestrength
strength
--Separation
Separationdistance
distancesepsepand
andCOD?
COD?
--Area
Areaunder
underthe
thecurve,
curve,work
workofoffracture,
fracture,fracture
fracturetoughness
toughnessGG (local
(localand
and
global)
global)
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Importance of
shape of CZM
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where
and
Ei F i
i f rij
1
2
r
j 1
ij
3
2
F i
ij
Energy (eV)
j 1
Ei
Al
Mg
Cu
Cutoff Distances
(4.86) (5.44) (6.10)
1
0
1
2
3
4
5
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Implications
The numerical value of the cohesive
energy is very low when compared
to the observed experimental results
Atomistic simulation gives only
surface energy ignoring the inelastic
energies due to plasticity and other
micro processes.
2 Wp
Nomenclature
Aluminium
alloys
2024-T351
35
14900
1.2
2024-T851
25.4
8000
1.2
T21
80
48970
2-4
T68
130
130000
2-4
Medium
Carbon
54
12636
2-4
High strength
alloys
98
41617
18 Ni (300)
maraging
76
25030
4-8
34-240
Titanium
alloys
Steel
Alumina
Al 2O3
SiC ceramics
Polymers
K IC MPam1/ 2
G IC J / m 2
1.2-1.7
particle size
10 m
0.11 to 1.28 m
6.1
PMMA
J / m2
220
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Motivation
It is perceived that CZM represents
the physical separation process.
As seen from atomistics, fracture
process comprises mostly of inelastic
dissipative energies.
There are many inelastic dissipative
process specific to each material
system; some occur within FPZ, and
some in the bounding material.
How the energy flow takes place
under the external loading within the
cohesive zone and neighboring
bounding material near the crack tip?
What is the spatial distribution of
plastic energy?
Is there a link between micromechanics
processes of the material and T curve.
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n max e n
e
max t
2
The input energy n is equated to
material parameter
Based on the measured fracture value J IC
t
n t 8000 J / m 2
max ult 642MPa
n t 4.5 X 10 6 m
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E
y
where y 320MPa,
1/ n
0.01347,
n 0.217173
E=72 GPa, =0.33,
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E w Ee Ec
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Plasticity within
Bounding material
Micro-separation
Process in FPZ
Implications
Issues
Fracture energy obtained from experimental results is sum total of all
dissipative processes in the material for
initiating and propagating fracture.
Should this energy be dissipated
entirely in cohesive zone?
Should be split into two
identifiable dissipation processes?
, n,S
i ,i 1,2,..
Ep Ep
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What are the key CZM parameters that govern the energetics?
max in cohesive zone dictates the stress level achievable in the bounding
material.
Yield in the bounding material depends on its yield strength y and its post
yield (hardening characteristics.
Thus max y plays a crucial role in determining plasticity in the bounding
material, shape of the fracture process zone and energy distribution.
(other parameters like shape may also be important)
3
2.5
1.5
1
1
0.5
0
20
40
u / n
60
80
plasticity occurs.
max y
Plasticity increases with
3.5
Energy/(y n 1.0E2)
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max y
max y = 2.0
2.5
max y = 2.5
1.5
0.5
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Tn
max
max
sep
Tn
max
max
sep
Tn
max
max
sep
Tn
max
max
sep
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elements starting from the crack tip.
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Schematic of crack
initiation and
propagation
process in a ductile
material
Conclusion
CZM provides an effective methodology to study and simulate fracture in solids.
Cohesive Zone Theory and Model allow us to investigate in a much more
fundamental manner the processes that take place as the crack propagates in a
number of inelastic systems. Fracture or damage mechanics cannot be used in
these cases.
Form and parameters of CZM are clearly linked to the micromechanics.
Our study aims to provide the modelers some guideline in choosing appropriate
CZM for their specific material system.
max y ratio affects length of fracture process zone length. For smaller max y
ratio the length of fracture process zone is longer when compared with that of
higher ratio.
Amount of fracture energy dissipated in the wake region, depend on shape of
the model. For example, in the present model approximately 6/7th of total
dissipation takes place in the wake
Plastic work depends on the shape of the crack tip in addition to max y ratio.
Conclusion(contd.)
The CZM allows the energy to flow in to the fracture process zone, where a
part of it is spent in the forward region and rest in the wake region.
The part of cohesive energy spent as extrinsic dissipation in the forward region
is used up in advancing the crack tip.
The part of energy spent as intrinsic dissipation in the wake region is required
to complete the gradual separation process.
In case of elastic material the entire fracture energy given by the J IC of the
material, and is dissipated in the fracture process zone by the cohesive
elements, as cohesive energy.
In case of small scale yielding material, a small amount of plastic dissipation
(of the order 15%) is incurred, mostly at the crack initiation stage.
During the crack growth stage, because of reduced stress field, plastic
dissipation is negligible in the forward region.
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