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MASS TRANSFER
1. Introduction
1.1 The Beginnings of Mass Transfer
1.2 Characteristics of Mass Transfer
1.3 Summary of Phase Equilibria in Gas-Liquid Systems
The transfer of materials through interfaces in fluid media is called mass transfer.
The tendency of the transference of a component in a mixture is from a region
where its concentration is high to a region where the concentration is lower. Mass
transfer process can take place in a gas or vapour or in a liquid, and it can result
from the random velocities of the molecules (molecular diffusion) or from the
circulating or eddy currents present in a turbulent fluid (eddy diffusion).
Mass transfer phenomena are observed throughout Nature and in many fields of
industry. Today, fields of application of mass transfer theories have become
widespread, from traditional chemical industries to bioscience and environmental
industries. The design of new processes, the optimization of existing processes, and
solving pollution problems are all heavily dependent on a knowledge of mass
transfer
Phase Equilibria
Absorption of a gas by a liquid and solubility of gases in liquids.
The rate of increase of the
concentration in the liquid is very rapid
immediately after exposure to the gas,
but it soon becomes gradual and the
concentration finally approaches a
certain limiting value, which remains
constant as long as the pressure and the
temperature of the system remain
unchanged. This stable state is known
as phase equilibrium (saturated
solubility of gas A), and the conditions
of the phase equilibrium depend solely
on the thermodynamic nature of the
system. This indicates that the phase
equilibrium determines an upper limit
for mass transfer, whereas no such
limitation exists for heat transfer.
High mass flux effect: Convective mass fluxes can also have a significant effect on
the velocity and concentration distributions near the interface if the order of
magnitude of the flux becomes considerable.
Mixture: In momentum and heat transfer, we are mostly concerned with systems
consisting of pure fluids, but in mass transfer our main targets are mixed systems of
fluids; the simplest case is a binary system, and in most cases we have to deal with
ternary or multi-component systems. Consequently, various definitions of
concentrations have been used in a case-by-case manner, which can lead to serious
confusion in describing rates of mass transfer
Convective mass flux: Mass transfer can be defined as the transfer of material
through an interface between the two phases, whereas diffusion can be defined in
terms of the relative motion of molecules from the center of mass of a mixture,
moving at the local velocity of the fluid. This means that mass fluxes are not
identical to diffusional fluxes at the interface, as is usually assumed in primitive
mass transfer models. Rather, mass fluxes are accompanied by convective mass
fluxes, as will be discussed in detail in later sections, and can be expressed as the
sum of the diffusional fluxes at the interface and the convective mass fluxes. In this
respect, mass transfer is completely different from heat transfer, which is not
associated with such accompanying fluxes. The existence of convective mass fluxes
is a characteristic feature of mass transfer and this needs careful consideration when
dealing with mass transfer problems
Solubility of gases in liquids: usually increases with increasing pressure and decreases with
increasing temperature. For sparingly soluble gases, the Henrys law applies
H -Henry constant [MPa], pi - partial pressure of component i [MPa], and xi mole fraction of dissolved gas in the liquid in equilibrium with the gas.
Vapor pressures of pure liquids: is a function only of temperature and can be approximated by
Antoines equation over a wide range of temperatures
Diffusion Phenomena
Consider the effect of the motion of molecules of species A in the plane (x+l) and
that in the plane (xl) on the rate of change of the number density of species A in the
plane x, where l [m] is the mean free path of species A.
In kinetic theory mean free path of a particle, such as a molecule, is the average
distance the particle travels between collisions with other moving particles.
For a particle with a high velocity relative to the velocities of an ensemble of identical
particles with random locations.
n - number of target particles per unit volume (concentration),
- effective cross sectional area for collision
If the velocities of the identical particles have a Maxwell distribution of velocities, the
following relationship applies:
Diffusion Phenomena
If we define the local molar average velocity of a mixture of fluids in a small volume
element, v* [m.s1] as:
the molecules of species i are observed to move at a relative velocity of (vi v*)
The molar diffusional flux or the diffusional flux of species i can be expressed by:
We can define another important diffusional flux, the mass diffusional flux
of component i, Ji [kg.m2.s1], by using the mass average velocity, v, as the
reference velocity:
- density of the fluid [kg.m3],
i - partial density of the component i [kg.m3],
i - mass fraction of component i
But
and
(Ficks law)
Diffusion Coefficients
Diffusion Coefficients
But no reliable method is yet known for estimating the coefficient, Dij, nor is any observed
value of Dij known, not even for the simplest multicomponent system, the ternary system.
Diffusion Coefficients
Exercice
Calculate the binary diffusion coefficients of water vapor in air at
298.15 K and 1 atm.
sis vs
Mass diffusional
flux at the interface
convective
mass flux
For the special case of mass transfer in a multicomponent system in which only
component N is transfer of the remaining (N1) components takes place at the
interface, the mass flux of component i, Ni [kg.m2.s1] can be expressed
And
The relationship between the mass flux and
the mass diffusional flux in equimolal
counterdiffusion is affected not only by the
difference in molecular weights but also by
the concentrations at the interface
But relationship for molar flux is simple because
vs* [m.s1]=0 for equimolal counterdiffusion:
Convective Mass Flux for Mass Transfer in a Mixture of Vapors: In binary and
multicomponent distillation, the condensation of mixed vapors and the evaporation of
volatile solutions are always accompanied by an interfacial velocity, vs, caused by
condensation of vapors or evaporation of liquids mass transfer in such cases is
considerably affected by convective mass flux, can be not neglected.
Theorie of A.Ito &K.Asano applied in binary distillation.
Consider the energy balance at the interface for a partial condensation of binary vapors, we have
And
Exercice
Water is placed in a test tube and kept in air at 20 oC and 1 atm. Calculate
the rate of evaporation of the water, if the distance between the upper edge
of the test tube and the surface of the water is 50 mm
Assume that the surface temperature of the water is 20 oC and that the
physical properties of the system are as follows:
Exercice
Answer
We have
and
Special case: for a binary system of constant physical properties without chemical
reaction apply Ficks law of diffusion
Diffusion Equation in Terms of Mole Fraction for the case without chemical
reaction (rA=0) and the partial density calculated by A=cAMA= cxAMA :
If either of the following conditions is satisfied neglect the second term on the left
hand side of Diffusion Eq. in terms of mole fraction
Case 1: Equal molecular weights of the two components, MA = MB
Governing
equations in
cylindrical
coordinates
for a flow of
constant
physical
properties
without
chemical
reaction
Governing
equations in
spherical
coordinates (r,,)
for a flow of
constant physical
properties without
chemical reaction
Exercise
A 3 mm diameter air bubble is introduced into water from the bottom of a container
of depth 0.5 m. Calculate the amount of oxygen absorbed by the single bubble, if it
rises at a velocity of 2 m/s, the pressure inside the bubble is 1 atmosphere (101,325
kPa), and the water temperature is 20oC. Henrys constant of oxygen in water and the
diffusion coefficient of oxygen in water at 20oC : H= 4052 MPa, DL = 2,08.109 m2/s.
Instruction
In the absorption of gases from bubbles or absorption by wetted-wall columns, the
mass transfer surface is formed instantaneously and transient diffusion of the material
takes place. Under these circumstances, we can neglect the convective terms in the
diffusion equation and so it reduces to a similar equation as applies in the case of
transient heat conduction.
The rate of mass transfer at time t can be calculated
with
The average mass transfer coefficient during a time interval tc [s] is obtained by
integrating Eq. k(t)
Exercise
Calculate the mass transfer coefficients k, kH, ky and the Sherwood numbers under
the following conditions, with A: water, B: air (H = absolute humidity)
Instructions
Friction Factor
The wall shear stress at x [m] from the leading edge, wall [N m2], is obtained by
applying Newtons law of viscosity
The average friction factor over the entire length of the plate, L [m]
For Concentration
Sc >1: the concentration boundary layer lies within the velocity boundary layer
and its thickness becomes smaller and smaller.
Sc <1: the concentration boundary layer lies outside of the velocity boundary
layer and its thickness becomes larger and larger
For the range Pr 0,4; Sc 1000: use numerical data correlated by the
following equations to solve the problem of heat and mass transfer rates
The average Nusselt and Sherwood numbers over the entire length of
the plate
Exercise
Air of relative humidity 80% at 303.15 K and 1 atm is flowing along a flat plate of
length 0.2 m and width 0.05 m at a velocity of 0.5 m.s1. Calculate the rate of
condensation of water vapor on the plate [kg.h1], if the surface temperature of the
condensing wall is 293.15 K.
The physical properties of the system
At 303.15K:
p = 4.24 kPa; = 1.16 kg.m-3 ; = 1.86 10-5 Pa.s
At 293.15K:
p = 2.33 kPa; = 1.19 kg.m-3 ; = 1.83 10-5 Pa.s, DGs = 2.48 10-5m2.s
Extremely Large Sc or Pr
Extremely Small Sc or Pr
High Mass Flux Effect: The velocity distribution in a boundary layer along a flat
plate will be much affected by mass injection or suction through the wall, as well as
by the friction factor. In a similar way, the temperature and concentration
distributions are also affected by mass injection or suction. This phenomenon is
known as the high mass flux effect
Variation in the velocity distribution in a boundary layer with mass injection or
suction indicates that the friction factor increases with mass suction and decreases
with mass injection
We know that mass flux always accompanies convective mass flux or the normal
component of the velocity at the interface, vs . If the rate of mass transfer reaches a
certain high level, the velocity, the temperature, and the concentration distributions
in the boundary layer will be affected by the convective mass flux, and the high
mass flux effect will be induced.
In mass transfer with a phase change, such as the evaporation of volatile liquids or
the condensation of vapors in the presence of a noncondensable gas, the rate of
mass transfer is usually very large and we cannot neglect this high mass flux effect.
Correlation of High Mass Flux Effect for Heat and Mass Transfer
The transfer numbers