Professional Documents
Culture Documents
By
L D Poyyara
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SAW
SAW
Hopper
Flux
Wire
Flux
Slag
Weld
Power Source
Arc
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Base Metal
Sodium Chloride
Potassium Chloride
Titanium Dioxide
Sodium Silicate
Deoxidizing Agents
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Types Of Flux
Fused Flux
Agglomerated Flux
Neutral Flux
Active Flux
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Types Of Flux
Neutral Flux
-Wire compatible to base metal
- Single flux suitable for several material
Active Flux
- Single flux suitable for specific application
- Wire may be different from basemetal
- To be welded within the recommended parameters
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Stabilizes Arc
Prevents contamination of weld metal
Cleans the weld from unwanted impurities
Increases Fluidity of molten metal
Generates inert gas shielding while metal transfers
Forms slag after melting & covers weld
Allows deposited metal to cool slowly
Compensates alloying elements Within the weld
Eliminates spatter generation
Helps in even & uniform bead finish
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Reuse Of Flux
Flux May Be Reused Provided
- Weld Not Highly Critical In Impact / Chemistry
- Reuse Limited To Maximum Twice
- All Slag Particles Are sieved & Removed
- Rebaked If not Remained In Hot
- Minimum 50% Fresh Flux Well Mixed
- Customer Spec. Doesn't Prohibit The Same
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Linear Cons. V
V1
V1
V2
V2
A1 A2
A
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A1
A2
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Wire
mm
Current A
Voltage
V
Speed
mm/min
Dep. Rate
Per Arc Hr
1.6
200-300
22-26
750-1500
3 4 kgs
250-350
24-26
750-1250
3- 4.5 kgs
2.5
300-350
25-27
750-1250
4 4.5 kgs
400-500
28-30
500-100
5 5.5 kgs
550-650
30-32
400-750
5.5 - 7 kgs
600-800
30-34
350-700
6 - 8 kgs
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CS wire
+
Neutral
Flux
Preheating
Post Heating or Dehydrogenation
Intermediate Stress leaving
Inter pass Temperature
Post Weld Heat Treatment
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What Is Preheating?
Heating the base metal along the weld joint
to a predetermined minimum temperature
immediately before starting the weld.
Heating by Oxy fuel flame or electric
resistant coil
Heating from opposite side of welding
wherever possible
Temperature to be verified by thermo chalks
prior to starting the weld
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Why Preheating?
Preheating eliminates possible cracking of weld
and HAZ
Applicable to
-Hardenable low alloy steels of all thickness
-Carbon steels of thickness above 25 mm.
-Restrained welds of all thickness
Preheating temperature vary from 75C to 200C
depending on hardenability of material, thickness
& joint restrain
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Thanks
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