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Group members:
A. Chandra kiran
Project
guide:
Ch. Mani kanta
K.Ravindra
A. Lakshmi prasanna
Mechanical Engg
B. Avinash
DR.
Dept of
INTRODUCTION
TYPES OF JOINTS:
non-permanent joints
(e.g. bolted joint)
permanent joints
(e.g. Riveted joint, welded joint)
WELDING PROCESS:
A coalescence of metals where in coalescence is obtained by
heating to suitable temperature, with or without the application of
pressure and with or without the use of filler material.
The filler metal has a melting point approximately the same as the
base metal.
Advantages:
Welding results in a good saving of material and reduced labour
content of production.
Low manufacturing costs.
It gives designer great flexibility in planning and designing.
It is also useful as a method for repairing broken, worn or defective
metal parts.
Classification:
Fusion welding
Non Fusion and pressure welding
Fusion welding:
gas welding(oxy acetylene, air acetylene)
Gas metal arc welding(GMAW)
Gas tungsten arc welding(GTAW)
Submerged arc welding(SAW)
Electro slag welding(ESW)
Plasma arc welding(PAW)
Non-fusion and pressure welding:
Resistance welding(spot, seam, projection)
Soldering
Brazing
Cold pressure welding
Cryogenic welding
effect of external
magnetic field on the
weld quality and
geometry when the field
is applied from various
orientations upon weld
bead.
The welding process
deflected forward,
backward, or sideways
with respect to electrode
and welding direction
depending upon the
direction of an external
magnetic field and can be
found from Flemings right
hand rule .
A transverse magnetic
carried out?
Without any magnetic field interference.
Magnetic field along longitudinal direction.
Magnetic field along transverse direction.
6 x 2 x .
Testing of Mechanical
properties:
1)Tensile test:
This test is used to
measure the tensile
strength of a welded joint.
The tensile strength, which
is defined as stress in kgf
per square meter.
Test is conducted on
universal testing machine
(UTM).
The welded plate is then
mounted in UTM that will
exert pull on the piece to
break the specimen
2)Hardness test:
TheRockwell scaleis
ahardnessscale based
onindentation hardness of a
material