DIVISI JOINT PLANT ENGINEERING - UTILITY

Friday, August 28th 2015

BY :
YANUAR ANGGIT
(MECHANICAL
EKO
NUGROHO
ENGINEERING)

MENTOR :
YUSUP
HARDIANA, S.T.
Politeknik Gajah Tunggal

PT. Gajah Tunggal Tb

Politeknik Gajah Tunggal

PT. Gajah Tunggal Tbk

GLOBAL
o HO
T issues that are sweeping the world
CONDITION

WEAKENING of
ECONOMY
+ One Chalenge

ENERGY
CRISIS
Importing goods
became more
expensive
Free market
IND
SOUTH
ONE
SIA
EAST ASIA

NON
RENEWABL
RENEWABL
E ENERGY
E ENERGY
Sumber : http://www.seputarforex.com/data/kurs_dollar_rupiah/grafik.php?ec=USD

Politeknik Gajah Tunggal

PT. Gajah Tunggal Tbk

ENERGY
CRISIS

WEAKENING of
ECONOMY
Raw Material
Became More
Expensive

TANGERANG,
BANTEN

INCREASE
EFFICIENC
Y
PT. Gajah Tunggal Tbk

Energy
source
scarcity

Higher
Competitio
n

Politeknik Gajah Tunggal

PT. Gajah Tunggal Tbk

PT. Gajah Tunggal Tbk

VISION
To be a Good Corporate Citizen with
Solid Financial Standing, Market
Leadership in Indonesia and an
established Global Reputation as a
Manufacturer of Quality Tires
MISION
To be a leading and dependable producer
of an optimal range of competitively
priced, superior quality tires while also
pursuing brand equity and corporate
social responsibilities as well as
delivering profitability and returns to
shareholders and values to stakeholders.

Collaborative
work
GTs growth
Total Action
and profitability
Trust, honesty, Care and
and accountability support

Customer
Satisfaction

Politeknik Gajah Tunggal

- Replacing the induction
motor with inverter motor
- Replacing the lamp
with the saving energy
one.
- Policy application in
electrical consumtion.

PT. Gajah Tunggal Tbk

- Replacing a diesel
fuel
with gas.
- Utilization of Waste Heat
from machine for
economizer
- Install the capasitor bank

Politeknik Gajah Tunggal

Opportunit
y
To Save
Energy

PT. Gajah Tunggal Tbk

Politeknik Gajah Tunggal

PT. Gajah Tunggal Tbk

Politeknik Gajah Tunggal

PT. Gajah Tunggal Tbk

Politeknik Gajah Tunggal

PT. Gajah Tunggal Tbk

Politeknik Gajah Tunggal

PT. Gajah Tunggal Tbk

BEFORE and AFTER

Production

BEFORE

Return Tank

Reservoir Tank

Header

Distribution Pipe

Water Inlet Pipe

Stand Pipe

Water Outlet Pipe

Production

Reservoir Tank

Water Basin

Sprinkle Pipe

Fill

AFTER

Return Tank

Header

Distribution Pipe

Water Inlet Pipe

Stand Pipe

Water Outlet Pipe

Water Basin

Sprinkle Pipe

Fill
Energi Kinetik

Pipa Pesat

Kaplan Turbine

Generator

Energi Listrik

Politeknik Gajah Tunggal

PT. Gajah Tunggal Tbk

CALCULATION of POTENTIAL POWER GENERATED By MHPP Cooling Tower :

Daya
listrik yang dihasilkan dapat dihitung
menggunakan Persamaan :

Diketahui :
Q : 0,333 m3/s
H : 3,169 m
air : 1000 kg/m
g : 9,81 m/s
T : 90 %
G : 75 %

Efisiensi Gabungan Turbin dan Generator

Maka,

6,987
KW

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Advantage :

Rp. 1.070,42 /KWH

: Rp.1.605,63 (WBP ) / KWH
1 Day using 1 KWH
= (Rp. 1.070,42 x 20 Hours) +
(Rp.1.605,63 x 4 Hours)
= Rp. 21.408,4 + Rp. 6.422,52

PT. Gajah Tunggal Tbk

There are 3 CT system in

plant K
There will be 3 CT system
in Plant R
Rp. 63.082.954,82 x 6 system

= Rp. 27.830,92
1 years using 1 KWH = Rp. 27.830,92 x 365 Day = Rp.
10.158.285,8
Penghematan jika menggunakan PLTMH = Rp. 10.158.285,8 x 6,9
KW
= Rp. 70.092.172,02 x 0,9
= Rp. 63.082.954,82

Rp.
378.497.728,92
/years

Politeknik Gajah Tunggal

PT. Gajah Tunggal Tbk

Conclusion

PERUSAHAAN
KEBANGGAAN
BANGSA

N
o

Nama
AKtivitas

Mulai
Pelaksana
an

Tempat
Pelaksan
aan

Penghemat
an
(Rupiah/Bul
an)

Install
Capasitor Bank

2011

Plant D

653.680.000

Install Inverter

2011

Plant D

9.855.600

Configuration
by using
electricity
energy for
production
machine

2015

Plant A

385.125.000

Utilization the
waste gas from
gas engine to
heating the
water (WHR)

2013

Plant K

229.203.000

tilization the
waste gas from
boiler to
heating the
water(Economi
zer)

2011

Plant D

200.662.538

Replacement a
diesel fuel with
gas

2012

Plant
A,B,C,D,E,
K,M

8.082.458.07
1

Replacement
the lamp with

Rp.
9.199.791.167/mon
2011
Plant
23.546.833
th
A,B,C,D,E,

Politeknik Gajah Tunggal

PT. Gajah Tunggal Tbk

THANKYOU