Professional Documents
Culture Documents
14 RP 2015-2016
Equipments design,
Equipments specification
Main equipments:
- storage equipments: for raw matls and products
- equipment of optimizing operating conditions:
reactor, separators, crusher and grinders, sievers,
mixers, HE (heater, cooler, boiler, evaporator,
condensor, burner, furnace, etc), compressors
Supporting equipments:
- transportation means: conveyor, elevator, pump
- instrumentations
- waste diposal, utilities
Storage equipments:
Tank
Silo
Bunker
Bin
Ware house
Open field
3
Reactor:
Continuous: tube, STR, jacketted
Batch
Separators:
Varied, depend on the nature (physical
properties, etc) of the processed materials
4
Transportation means:
Conveyor
Elevator
Pump
Conveyor:
- open conveyor
- closed conveyor
- dragged conveyor
- carried
Open conveyor:
- belt: continuous, segmented
- wagon
Closed conveyor:
- pipe, duck, canal
- zipped
- screw
- pneumatic
6
Elevator:
- centrifugal discharge
- positive discharge
- high capacity cont. disch
Pump:
- centrifugal
- piston
- vane
- hytor
- heat pump
- peristaltic
Instrumentations
- Pressure control
- Temperature control
- Flow control
Waste disposal, utilities
- varied, depend on the process
8
Specification of a pump
-
10
Specification of a pipe
-
11
Specification of a conveyor
-
Specification of a reactor
- Name of the conveyor
- Code number of the reactor
- Function of the reactor
- Type of the reactor
- Volumetric capacity of the reactor (standard)
- Dimension of the reactor:
diameter
lenght
jacket, inside pipe, coil, baffle, etc
- Construction material of the reactor
13
Specification of a separator
- Name of the separator
- Code number of the separator
- Function of the separator
- Type of the separator
- Volumetric capacity of the separator (standard)
- Dimension of the separator:
diameter
lenght
inside arrangement: tray spacing, etc
- Construction material of the separator
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Instrumentation
- Not counted one by one in preliminary
design
- Needed in plant design
- Specification:
described
by
electronic/instrumentation engineer
Waste disposal & Utilities
- As for equipments specification
preliminary design
in
16
Design pressure
Design pressure normally is 5-10% above the normal
working pressure.
The hydrostatic pressure in the base of the column
should be added to the operating pressure, if significant.
Vessels subject to external pressure should be designed
to resist the maximum differential pressure that is likely
to occur in service.
Vessels likely to be subjected to vacuum should be
designed for a full negative pressure of 1 bar, unless
fitted with an effective, and reliable, vacuum breaker.
17
Carbon
Carbon-manganese, Austenic stainless steels
Low alloy steels
Non-ferrous metals
1.5
1.5
1.5
2.35
2.5
4.0
1.5
1.5
1.0
20
Tensile
strength
360
360
460
460
450
450
550
550
510
510
540
540
520
520
100
100
150
150
200
200
250
250
300
300
350
350
400
400
450
450
500
500
135
135
180
180
180
180
240
240
165
165
165
175
175
125
125
170
170
170
170
240
240
145
145
150
150
150
150
115
115
150
150
145
145
240
240
130
130
140
140
135
135
105
105
140
140
140
140
240
240
115
115
135
135
120
120
95
95
130
130
130
130
240
240
110
110
130
130
115
115
85
85
115
115
120
120
235
235
105
105
130
130
110
110
80
80
105
105
110
110
230
230
100
100
125
125
105
105
70
70
100
100
110
110
220
220
100
100
120
120
105
105
190
190
95
95
120
120
100
100
170
170
90
90
115
115
95
95
22
1.0
0.9
0.85 0.7
0.80 0.65
25
Corrosion allowance
The corrosion allowance is the additional thickness
of metal added to allow for material lost by corrosion
and erosion, or scaling. The allowance to be used
should be agreed between the customer and
manufacturer. Corrosion is a complex phenomenon,
and it is not possible to give specific rules for the
estimation of the corrosion allowance required for all
circumstances.
The allowance should be based on experience with
the material of construction under similar service
conditions to those for the proposed design.
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30
31
If
32
Rearranging
gives:
e = (13.39)
This is the form of the equation given in the
British Standard, BS 5500.
33
An
34
The
35
If a
36
Reactor design
Reactors volume = V
V = (volumetric flow rate of total mass input to the
reactor) (reactors residence time)
There are two data needed for calculating reactors
volume, that are:
1. volumetric flow rate of total mass input to the reactor
(mass flow rate and density)
2. reactors residence time (to get specific conversion
at operating temperature, pressure, catalyst use,
mixing, etc)
37
- = k CA = k CA0 (1 x)
r =
= k CA0 dt
dt =
t =
= ln(1 x)
V = t
= ln(1 x)
39