PT MADA WIKRI

TUNGGAL
Metal , Plastic & EDP
Industries
2014

Mada Wikri Tunggal

MAD-

AchMAD Sarbini

Marwiani (Ani)

WI

WIshnu Bharata

KRI -

KRIshna Bharata
Tunggal

Short Histories of PT. Mada Wikri

Tunggal

1984 - Found by Mr. Achmad Sarbini

1985 - Start operation as supplier PT. FEDERAL MOTOR (now AHM)

1993 Investments AMV 20%
2004 - Follow ASTRA GREEN COMPANY program
2005 - Certified ISO 9001: 2008 from B4T
2009 - Opening Plan 2 Cikarang
2012 - Best Supplier of PT. ASTRA HONDA MOTOR
2013 UKM Lifetime Achievement of YDBA Award 2013
2014 - Official Ceremony Plant 3 Cikarang ( Pasir Gombong)

Company Profile
Company Name : PT. MADA WIKRI TUNGGAL
Established

: 1984

Founder

: Mr. Achmad Sarbini

Director

: Krishna Bharata

Commisioner

: Mrs. Marwiani Sarbini

Address

: Jl. Gemalapik
Kawasan Karyadeka Pancamurni Kav C3
Bekasi 17550 - Indonesia

Telephone

: +62 21 897 3482, +62 21 897 3483

Fax.

: +62 21 897 3481

Mr. A. Sarbini

Plant 1 - Cikarang (Gemalapik)

Land

: 4,000 m2

Building

: 2,600 m2

Employees : 300 persons

Metal Division (35 T 200 T) 30 Unit
Plastic Division (400 T 650T) 4 Unit
Electro Deposited Paint (EDP) Division
Dies Shop (Dies Maker) Division

Plant II - Bandung Factory

Land

: 9,500 m2

Building

: 3,000 m2

Employees : 180 persons

Plastic Division (75 T - 260 T) 30 Unit
Mold Shop (Mold Maker) Division

Plant III Pasir Gombong

Land

: 9,800 m2

Building

: 1,680 m2

Employees : 50 persons
Plastic Division (650 T - 850 T)
Dies Shop (Mold Maker) Division

Customers
PT. Astra Honda Motor

PT. Eska Cahyadi Bersaudara

PT. Astra Otoparts Tbk. Div. AWP

PT. Yasunli Abadi Utama Plastik

PT. Astra Otoparts Tbk. Div. Nusa Metal

PT. Tridaya Dimas Aditama

PT. Astra Komponen Indonesia

PT. Nandya Karya Perkasa

PT. Ingress Malindo Ventures

PT. Honda Trading Indonesia

PT. Cipta Mandiri Wirasakti

PT. Dharma Electrindo MFG.
PT. Dynaplast Tbk.
PT. Indokarlo Perkasa
PT. Hilex Indonesia
Univance Corporation

PT. Shinto Kogyo Indonesia

PT. Roda Prima Lancar
PT. Yutaka Manufacturing Indonesia
PT. Visteon Indonesia
PT. Minda Asean Automotive
PT. Pricol Surya

Supplier Of Metal Material

No

Supplier Name

Type Of Material

1.

PT United Steel Center Indonesia

SGCC
SECC

2.

PT Posmi Steel Indonesia

SGCC
SECC

3.

PT Paros Dian Wijaya

SPCC-SD
SPHC

4.

PT Wira Multi Platindo

SPCC-SD
SPHC

Supplier Of Plastic Material

No

Supplier Name

Type Of Material

1.

PT Sojitz Indonesia

PP Exxon

2.

PT Polypackindo Utama

PP Exxon
ABS

3.

PT Adyabina Putramas

Nylon PA6
POM

4.

PT Inabata Indonesia

POM

5.

PT Riken Indonesia

PVC

Product
METAL PART
Press (30 machines : 30T-200T)
Machining
Autolathe
Bench lathe
Welding
Spot welding
Welding CO

Product
PLASTIC PART

Producing Plastic Component

Machine cap. 75T- 850T
Number of Machines 39 units

FACILITY
PRESS MACHINE (GEMALAPIK
FACTORY)

No

Brands

Country Maker

Capacity

Quantity

KOMATSU

JAPAN

35 T

1 Unit

JAPAN

45 T

7 Unit

JAPAN

60 T

10 Unit

2
3

KOMATSU, WASINO,
CIAMIX, MADA
KOMATSU, WASINO,
CIAMIX, MADA

AIDA

JAPAN

75 T

1 Unit

KOMATSU, CIAMIX

JAPAN

80 T

4 Unit

YUSHIDA, MISK, MADA

JAPAN

110 T

3 Unit

DONGSHIN, CIAMIX

CHINA

160 T

3 Unit

AIDA

JAPAN

200 T

1 Unit

FACILITY
INJECTION MACHINE
PASIR GOMBONG FACTORY

No

Brands

Country Maker

Capacity

Quantity

TOSHIBA

JAPAN

850 T

1 Unit

KAWAGUCHI

JAPAN

650 T

3 Unit

NIGATA

JAPAN

650 T

1 Unit

YIZUMI

HONGKONG

650 T

2 Unit

JSW

JAPAN

450 T

1 Unit

YIZUMI

HONGKONG

400 T

1 Unit

FACILITY

INJECTION MACHINE BANDUNG FACTORY

Brands

No

Country Maker

Capacity

Quantity

HONGKONG

260 TON

7 Unit

JAPAN

220 TON

2 Unit

HONGKONG

200 TON

1 Unit

NISSEI, YIZUMI

TOSHIBA, ACEL AE

YIZUMI

NISSEI, COSMO, ELITTE,

KAWAGUCHI

JAPAN

180 TON

5 Unit

NISSEI

JAPAN

160 TON

3 Unit

NISSEI, YIZUMI

JAPAN

120 TON

2 Unit

NISSEI, COSMO, ACEL AE,

KAWAGUCHI

HONGKONG

100 TON

4 Unit

COSMO, NISSEI

JAPAN

80 TON

4 unit

NISSEI

JAPAN

75 TON

2 Unit

FACILITY
ELECTRO DEPOSITED PAINT

Full automatic
Overhead conveyor
Capacity 200 hangers

FACILITY

MACHINE SUPPORT FOR PRODUCTION

MACHINING
NO
1
2
3
WELDING
NO
1
2

Machine Name
Auto Lathe
Bench Lathe
CNC Lathe
TOTAL

Quantity
3 Unit
8 Unit
1 unit
12 Unit

Machine Name
Spot Welding
CO Welding
TOTAL

Quantity
7 Unit
15 Unit
22 Unit

FACILITY
Die Shop Division Producing
Plastic mold
Press Dies
Jig and Tools

FACILITY

Mould Maker Machine (Bandung Factory)

No Machine Name
1
2

CNC MILLING
EDM

Milling

4
5
6

Surface
Gerinding
Lathe Machine
Hack Saw

Brands

Machine
Maker
Taiwan
Taiwan

HARTFORD
JOEMARS / SKM
MASTER /
Taiwan / Japan
ENSHU

Quantity

Description

1 Unit
2 Unit

1000 x 600
600 x 400

2 Unit

FREEPORT

Japan

1 Unit

L 5-A
KASTO

China
Netherlands

1 Unit
2 Unit

Moulding
Moulding Maker
Maker
3
3 MOULD
MOULD // 2
2 Month
Month (( MIDLE
MIDLE 80
80
MOULD
MOULD MAKING
MAKING UP
UP TO
TO 650
650 TON
TON

TON
TON 260
260 TON
TON (INJECTION))
(INJECTION))
(( INJECTION
INJECTION ))

FACILITY
Mould Maker Machine (Pasir Gombong Factory)
No Machine Name

Brands

Machine
Maker

Quantity

Description

CNC MILLING

HARTFORD

Taiwan

1 Unit

1400 x 700

EDM (Electric
Discharge
Machine)

CHMER Z-NC

Taiwan

1 Unit

1000 x 600

SOFTWARE
1.CATIA
( DESIGN 3D)
2.AUTOCAD
( DESIGN 2D)
3.SOLID WORK
( DESIGN 3D)
4.NX / UGS
( PROGRAM CNC)
5.MASTER CAM
( PROGRAM CNC)

No

Equipment

Brand

CMM

ZEISS

Profile Projector

Mitutoyo

Hardness Tester

Mitutoyo

Salt Spay Test

Welltech

HardTest Rubber

Tecklock

Digital Microscope

Digital Caliper

Micrometer

Facility QC
Labs
Description
700x700x600

Magnification 200x

Institute
Independent
No

Institute Name

Examination
- SoC Free
- RoHS

Description

Lab Afiliasi Kimia UI

For Material Plastic

Lab Uji Metalurgi & Material - Spectro Test

UI
- Tensile Strength

PT Intertex Utama Service

- Soc-Free
- RoHS

For Material Metal

Sentra Teknologi Polimer

(STP PUSPITEK)

- Composition
Material - Polymer

For Material Plastic

Politeknik Manufacturing
Bandung

- Spectro Test
- Tensile Strength
- Fiber Flow

For Material Metal

For Material Metal

ENGINEERING TEAM
No.

Job Desk

Personil

1.

CalcuIation

1 People

2.

Design

4 People

3.

Documentation

2 People

4.

Planning (PE)

1 People

Bandung
Factory
Description

MOULD SHOP TEAM

No.

Job Desk

Personil

1.

Programmer

2 People

2.

CNC Operator

4 People

3.

EDM Operator

3 People

4.

Assy (Setting)

3 People

5.

Tool Man

2 People

6.

Operator Manual
Machine

8 People

Description

No.

ENGINEERING TEAM

Job Desk

1.

CalcuIation

2 People

2.

Design

2 People

3.

Documentation

2 People

4.

Planning (PE)

1 People

No.

DIES SHOP TEAM

Gemalapik
Factory
Personil
Description

Job Desk

Personil

1.

Design Konsep

1 People

2.

Drafter

1 People

3.

Programer / CNC / Wirecut

3 People

4.

Lathe Manual

3 People

5.

Milling Convensional

3 People

6.

Grinding Surface

1 People

7.

Assy and Trial Dies

6 People

8.

Maintenance Dies

9 People

9.

Tooling Control

1 People

10.

Staff

2 People

Description

ENGINEERING TEAM
No.

Job Desk

Pasir Gombong
Factory

Personil

1.

CalcuIation

1 People

2.

Design

2 People

3.

Documentation

2 People

Description

DIES SHOP TEAM

No.

Job Desk

Personil

1.

CNC Operator

2 People

2.

Drafter

1 People

3.

Programer

2 People

4.

EDM Operator

1 People

5.

Assy and Trial Mould

2 People

6.

Tooling Control

1 People

Description

MACHINE CAPACITY
NO

Machine Name

Qty

Used
Capacity

Available
Capacity

Mc Press 200 T

1 unit

75%

25%

Mc Press 150 T

1 Unit

60%

40%

Mc Press 100 T - 110 T

5 Unit

70%

30%

Mc Press 75 T - 80 T

1 Unit

65%

35%

Mc Press 60 T

10 Unit

75%

25%

Mc Press 45 T

8 Unit

60%

40%

Mc Press 30 T - 35 T

2 Unit

65%

35%

MACHINE CAPACITY
NO

Machine Name

Qty

Used
Capacity

Available
Capacity

INJECTION 850 T

25%

75%

INJECTION 650 T

80%

20%

INJECTION 450 T

50%

50%

50%

50%

INJECTION 400 T
INJECTION 260 T

65%

35%

INJECTION 220 T

55%

55%

INJECTION 180 T

75%

25%

INJECTION 160 T

60%

40%

INJECTION 120 T

68%

32%

10

INJECTION 100 T

50%

50%

11

INJECTION 80 T

73%

27%

12

INJECTION 75 T

75%

25%

TRAINING PROGRAM
Materi Training
Basic Menthality
Penerapan 5R/5S
Quality Control Circle
Product Quality Planning
Skills Assessor Training for Plastic Molding
(Injection Molding) Grade 2
System Manajemen Mutu - Pengantar ISO
9001-2008
Mold Design Basic
Cost Reduction Program
Mold Design Basic (Entrust Letter as
Instructor)
Quality Assurance System Internal Auditor
Training
Manajemen Supervisi
Manajemen Lingkungan, Kesehatan &
Keselamatan Kerja (LK3)
The Mold & Die Welding Maintenance

Qualifications Certificate
Basic
OK
Basic
OK
Basic
OK
Basic
OK

Training Place
YDBA
YDBA
YDBA
YDBA

Middle

OK

JAVADA

Basic

OK

YDBA

Basic
Basic

OK
OK

IMDIA
YDBA

Middle

OK

IMDIA

Basic

OK

PT.AHM

Basic

OK

YDBA

Basic

OK

AHM

Basic

OK

IMDIA

Table Workforce Composition

Bandung Factory
No
1
2
3
4
5

Division
Production
Quality Control
Engineering
Staf
HRD & GA

Status
Employee (Persons) Permane
Contract
nt
86
11
75
9
8
1
6
5
1
4
3
1
8
5
3

Cikarang Factory (include Plant III)

No
1
2
3
4
5

Division
Production
Quality Control
Engineering
Staf
HRD & GA

Status
Employee (Persons) Permane
Contract
nt
199
25
174
12
11
1
10
9
1
20
12
8
28
7
21

List The Use Of Personal Protective Equipment

NO
1

2
3
4
5

DIVISI
Divisi Produksi Metal
Component
- Stamping Press
- Welding
- Machining
- Packing & Assy
Diesshop
E - D Painting
Plastic Injection
PPIC & Raw Material

Hat

Water Safety Ear

Ear Safety
Safety
Safety
Gloves
Mask
Bag Shoes Plug Muffler Helmet
Gloves
Mask

Firefighter Simulation

New Project

No

Customer

Number & Name

Part

Type

33108-W5240-A
PLATE BAFFLE
1

Univance Corporation

38214-W5240-A
SHIELD DUST
38214-W5240-B
SHIELD DUST

TWC TZK (for NISSAN)

38214-W5240-C
SHIELD DUST
2

PT Yutaka
Manufacturing
Indonesia

18310-K59A-A100C05 CAP REAR COMP

K59A (AHM)

18308-TE7A-T41043/44 SEPARATOR A/B

2MD (HPM)

Development Plans and Investment

No

Activities

D/D

Description

1 QCC Program

Nov-14

Inprogress

2 Purchase of Welding Robot

Nov-14

OK

3 Purchasing Machine Stamping Press 300 Tons

Dec-14

Dongsin, Korea

4 Addition Manpower Mould Design

Sep-14

OK

5 Addition Manpower Dies Design

Sep-14

OK

6 Training Design Two Person

May-14

OK

7 Adding Manpower Engineering Documents

Sep-14

OK

Awards

Best Synergy
Team
Award 2012

National
QCC 2012

Longlife
Achievment
Award 2013

AHM Supplier
QCC 2013

National
QCC 2013