HPBP - LPBP System & APRDS

HPBP LPBP System &
APRDS
Date :
2015
Time :
Venue :
Power Sector : Technical Services

Boiler Group
November 27,
09:30 AM
CBIP, Gurgaon
Presentation Plan
HPBP-LPBP System:
Requirement
Advantages
Scheme
RH Protection Logic
HPBP System
P&ID
Schematics
HPBP Valves
OSU
Servovalves
Control Scheme & Philosophy
Interlocks & Protections
Boiler Group
Presentation Plan
LPBP System
P&ID
Schematics
LPBP Valves
OSU
APRDS
Requirement
P&ID
Schematics
Boiler Group
HPBP LPBP
System

Boiler Group
HPBP LPBP System: Requirement
Smooth startup of steam turbine

Safe shutdown of steam turbine
Safe and controlled operation during sudden load rejection
House load operation

Boiler Group
HPBP LPBP System: Advantages
Fast startup of steam turbine

Quick response to load variation especially load reduction
Turbine trip does not always results in boiler trip
Reduction in DM water consumption during steam dumping
Minimizes popping of safety valves in case of operational
disturbances
Ensuring adequate flow through RH circuit in case of
operational disturbances as well as during startup
Makes house load operation possible

Boiler Group
HPBP LPBP System: Scheme
HPBP LPBP System Scheme

Boiler Group
RH Protection Logic
(Typical)

Boiler Group
HPBP
System

Boiler Group
HPBP System: P&ID

(Typical)

Boiler Group
HPBP System: Schematics

(Typical)

Boiler Group
HPBP System: HPBP Valve (BP)
Typical M/s BHEL Make)

Boiler Group
(contd.)
1. DESIGN PRESSURE
166.2 kg/cm2
2. DESIGN TEMPERTURE
545C
3. MAX. FLOW
204 TPH at 150 kg/cm2 & 537C
4. VALVE TYPE
COMBINED PERSSURE REDUCING

AND DESUPERHEATING VALVES
5. BODY MATERIAL
SA 182 F22 (2 1/4%Cr. 1% Mo STEEL)
6. VALVE SEAT
SA 182 F22 (HARDFACEDWITH HS25)
7. VALVE STEM
X19CrMo VNbN 111 11% Cr, 1% Mo STEEL
8. PRESSURE SEAL PLUG SA 182 F22 (2 1/4% Cr, 1% Mo STEEL)
9. JET CAGE
SA 182 F22 (2 1/4% Cr, 1% Mo STEEL)

Boiler Group

Boiler Group
(contd.)
HPBP System: HPBP Spray Valve (BPE)

Boiler Group

1. DESIGN PRESSURRE
(contd.)
281 kg/cm2
2. DESIGN TEMPERTURE 170C

3. MAX. FLOW
39.2 TPH at 170 kg/cm2 & 141.5C
4. VALVE TYPE
ON-OFF AND FLOW CONTROL
5. BODY MATERIAL
SA 105(CARBON STEEL)
6. VALVE SEAT
STELLITE - 6
7. STEM
X19CrMo VNbN 111

11% Cr,1% Mo ALLOY STEEL

Boiler Group

Boiler Group
(contd.)
HPBP System: OSU
chematic (Typical M/s BHEL Make)

Boiler Group
HPBP System: OSU

Boiler Group
(contd.)
HPBP System: OSU

Boiler Group
(contd.)
HPBP System: OSU

Boiler Group
(contd.)
HPBP System: OSU
(Typical M/s CCI Make)

Boiler Group
HPBP System: OSU

Boiler Group
(contd.)
HPBP System: OSU

Boiler Group
(contd.)
HPBP System: OSU

Boiler Group
(contd.)
HPBP System: Servovalves

ydraulic Actuator (Typical)

Boiler Group
Blocking Unit (Typical)

Boiler Group
(contd.)
Servovalve (Typical)

Boiler Group
(contd.)
HPBP System: Control Scheme & Philosophy

(Typical)

Boiler Group
HPBP System: Interlocks & Protections

(Typical)
BP Priority Close Conditions
Condenser Vacuum
Downstream Temperature

Boiler Group
Low
: Very High

(Typical)
(contd.)
BP Fast Open Commands
Turbine Trip
: ON
Generator Breaker
: Open
Turbine Load Shedding Relay
: ON
Emergency Fast Open Pushbutton : Pressed
Control Deviation
: High
Any one of the above & No BP Priority Close Command

Boiler Group

(Typical)
BP Auto Blocking Conditions
BP Priority Close Command
BP Position Transmitter
OSU-1 & OSU-2 Oil Pressure
MS Pressure Transmitter

Boiler Group
(contd.)
:
:
: ON
Failed
: Very Low
Failed

(Typical)
(contd.)
BPE Auto Blocking Conditions
BPE Downstream Temperature Transmitter : Failed
BPE Position Transmitter
: Failed
BP Auto Blocking Command
: ON
BPE Downstream Temp Transmitter Deviation : High

Boiler Group

(Typical)
BD Auto Open Conditions
BP PI Demand
BP-1 or BP-2 open

Boiler Group
(contd.)
:
> 2%
:
> 2%

(Typical)
OSU
Pump OFF
Pump ON
Pressure VERY HIGH
Pressure VERY LOW

Boiler Group
(contd.)
:
:
> 156 kg/cm2

< 110 kg/cm2
:
> 160 kg/cm2
:
< 100 kg/cm2
LPBP
System

Boiler Group
LPBP System: P&ID

(Typical)

Boiler Group
LPBP System: Schematics

(Typical)

Boiler Group
LPBP System: LPBP Valves

Boiler Group
LPBP System: Water Injection Valve (WIV)
(Typical M/s BHEL Make)

Boiler Group
LPBP System: OSU

Boiler Group
LPBP System: OSU

Boiler Group
(contd.)
LPBP System: LPBP Control Scheme & Philosophy

(Typical)

Boiler Group
LPBP System: WIV Control Scheme & Philosophy

(Typical)

Boiler Group
LPBP System: Interlocks & Protections

(Typical)

Boiler Group
ntrol Fluid Pump 1 Auto ON (Typical)

Boiler Group
(contd.)
ntrol Fluid Pump 1 Protection Off (Typical)

Boiler Group
(contd.)
ntrol Fluid Pump 1 Auto Off (Typical)

Boiler Group
(contd.)
umulator Charging Valve 1 Auto ON (Typical)

Boiler Group
(contd.)
mulator Charging Valve 1 Protection Off (Typical)

Boiler Group
(contd.)
umulator Charging Valve 1 Auto Off (Typical)

Boiler Group
(contd.)
SU Circulation Pump 1 Auto ON (Typical)

Boiler Group
(contd.)
U Circulation Pump 1 Protection Off (Typical)

Boiler Group
(contd.)
SU Circulation Pump 1 Auto Off (Typical)

Boiler Group
(contd.)
egeneration Pump 1 Auto ON (Typical)

Boiler Group
(contd.)
generation Pump 1 Protection Off (Typical)

Boiler Group
(contd.)
generation Pump 1 Auto Off (Typical)

Boiler Group
(contd.)
PSU Fan 1 Auto ON (Typical)

Boiler Group
(contd.)
generation Pump 1 Auto Off (Typical)

Boiler Group
(contd.)
HPSU Datasheet (Typical)

Boiler Group
(contd.)
APRDS

Boiler Group
APRDS: Requirement
Auxiliary steam source for various unit requirements

APRDS acts as a receiving point for auxiliary steam
from various sources such as other operating units,
auxiliary boiler etc.

Boiler Group
APRDS: P&ID
(Typical)

Boiler Group
APRDS: Schematics
(Typical)

Boiler Group
APRDS: Control Scheme & Philosophy

(Typical)

Boiler Group
APRDS: Interlocks & Protections
S PRDS Isolating Valve: (Typical)

Boiler Group
RDS Integral Bypass Valve of Isolating Valve: (Typical) (contd.)

Boiler Group
S PRDS Pressure Control Valve: (Typical)

Boiler Group
(contd.)

PRDS Isolating Valve: (Typical)

Boiler Group
(contd.)
PRDS Main Control Valve: (Typical)

Boiler Group
(contd.)
PRDS CBV Bypass Valve: (Typical)

Boiler Group
(contd.)
RDS BP Spray Water Isolating Valve: (Typical)

Boiler Group
(contd.)
PRDS Spray Water Isolating Valve: (Typical)

Boiler Group
(contd.)
ray Water Isolating Valve: (Typical)

Boiler Group
(contd.)
PRDS Main Temperature Control Valve: (Typical)

Boiler Group
(contd.)
RDS Spray Water Pressure Control Valve: (Typical)

Boiler Group
(contd.)
RDS Main Temperature Control Valve: (Typical)

Boiler Group
(contd.)
RDS Spray Water Pressure Control Valve: (Typical)

Boiler Group
(contd.)
APRDS Alarms: (Typical)

Boiler Group
(contd.)
Thank
You

Boiler Group

HPBP - LPBP System & APRDS

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HPBP LPBP System &

Power Sector : Technical Services

Power Sector : Technical Services

HPBP LPBP System: Requirement

Smooth startup of steam turbine

Power Sector : Technical Services

HPBP LPBP System: Advantages

Fast startup of steam turbine

Power Sector : Technical Services

HPBP LPBP System: Scheme

HPBP LPBP System Scheme

Power Sector : Technical Services

Power Sector : Technical Services

Power Sector : Technical Services

HPBP System: P&ID

Power Sector : Technical Services

HPBP System: Schematics

Power Sector : Technical Services

HPBP System: HPBP Valve (BP)

Typical M/s BHEL Make)

Power Sector : Technical Services

HPBP System: HPBP Valve (BP)

Typical M/s BHEL Make)

204 TPH at 150 kg/cm2 & 537C

COMBINED PERSSURE REDUCING

SA 182 F22 (2 1/4%Cr. 1% Mo STEEL)

SA 182 F22 (HARDFACEDWITH HS25)

Power Sector : Technical Services

HPBP System: HPBP Valve (BP)

Typical M/s BHEL Make)

Power Sector : Technical Services

HPBP System: HPBP Spray Valve (BPE)

Typical M/s BHEL Make)

Power Sector : Technical Services

HPBP System: HPBP Spray Valve (BPE)

Typical M/s BHEL Make)

2. DESIGN TEMPERTURE 170C

39.2 TPH at 170 kg/cm2 & 141.5C

ON-OFF AND FLOW CONTROL

X19CrMo VNbN 111

Power Sector : Technical Services

HPBP System: HPBP Spray Valve (BPE)

Typical M/s BHEL Make)

Power Sector : Technical Services

HPBP System: OSU

chematic (Typical M/s BHEL Make)

Power Sector : Technical Services

HPBP System: OSU

Typical M/s BHEL Make)

Power Sector : Technical Services

HPBP System: OSU

Typical M/s BHEL Make)

Power Sector : Technical Services

HPBP System: OSU

Typical M/s BHEL Make)

Power Sector : Technical Services

HPBP System: OSU

(Typical M/s CCI Make)

Power Sector : Technical Services

HPBP System: OSU

(Typical M/s CCI Make)

Power Sector : Technical Services

HPBP System: OSU