Professional Documents
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PREPARED BY
Stress Department
Bapu P. Misal
The code ASME B 31.3 specifies under clause 321.1.1, the objective
of the support design as:
The layout and the design of the piping and its supporting elements
shall be directed towards preventing the following.
1. Piping stresses in excess of those permitted in the code.
2. Leakage at joints
3. Excessive thrust and moments on connected equipment
(such as pumps and turbines)
4. Excessive stresses in the supporting (or restraining)
elements.
5. Resonance with imposed fluid induced vibrations.
6. Excessive interference with thermal expansion and
contraction in a piping system, which is otherwise
adequately flexible.
1.
2.
3.
4.
5.
6.
7.
2.
3.
4.
5.
TYPES OF SUPPORT
Anchors are provided to secure the desired points of
piping whereas guides are provided to direct or absorb the
same. They shall permit the piping to expand and contract
freely away from the fixed points. Sliding or Rest
supports permit free movement of piping and shall be
designed to include friction resistance along with the dead
weight of the piping. Resilient supports are those which
support the dead weight throughout the expansion /
contraction of the piping.
Fig 1.8
Fig. 1.9
Fig. 1.10
Mmax
=
8
wl2
wl2
8Z
F
wl
2
where,
Mmax = maximum bending moment, ft-lb (N-m)
(N/mm)
wl2
Mmax =
12
wl2
=
12 Z
wl
=
2
For either model, the support load remains the same. However,
depending upon the model chosen the stress in pipe varies. In
actual practice the pipe at the point of support is not free to
support fully, since it is partially restrained through its
attachment to piping segment beyond the support. If the pipe
runs between supports are equally loaded and of equal length,
segment end rotation could cancel each other causing the pipe to
behave as fixed-end beam. Therefore, the true case lies
somewhere between the two beam models. Hence, as a
compromise case, the stress is calculated as
max
wl2
=
10 Z
Pipe Size
Water Service
NB Inch
1
2
3
4
6
8
12
16
20
24
M (ft)
2.1 (7)
3.0 (10)
3.7 (12)
4.3 (14)
5.2 (17)
5.8 (19)
7.0 (23)
8.2 (27)
9.1 (30)
9.8 (32)
Steam, Gas or
Air Service
M (ft)
2.7 (9)
4.0 (13)
4.6 (15)
5.2 (17)
6.4 (21)
7.3 (30)
9.1 (30)
10.7 (35)
11.9 (39)
12.8 (42)
iii) The standard span does not apply to vertical run pipes (risers)
since no moment and no stress will develop due to gravity
load in the riser. The support should be located on the upper
half of a riser (above the center of gravity) to prevent
instability in overturning of pipe under its own weight.
Guides may be placed on long vertical risers to reduce pipe
sag resulting in excessive pipe deflection. These guides are
usually placed in span intervals of twice the normal
horizontal span and do not carry any dead weight.
iv) Support location should be selected near the existing building
steel to minimize the use of supplementary steel.
STEP 1
Calculate the expansion at point C and D by multiplying the
Coefficient of expansion by the vertical distance of each point
from the position of zero movement on the riser CD.
3.0 x 7.62 = 22.86 mm up at point C
6.1 x 7.62 = 46.48 mm down at point D
The calculation of the loads for hangers involves dividing the
system into convenient sections. A free body diagram of each
section should be drawn to facilitate the calculation with simple
arithmetic solution to the problem.
Step II
Make a simple sketch between two adjacent
points of known movement
6950 27.14
24.03
7850
Vertical movement at H1
= 22.86 + 24.03
= 46.89
Say 47 mm
i.e. 47 mm up
1950 27.14
2
6.74mm
7850
Vertical movement at H2
= 22.86 + 6.74
= 29.60
Say 30 mm
i.e. 30 mm up
Step III
Make the sketch of piping between the points B and D,
extending the piping to a single plane as shown.
Case 1
4X
646..88
4577500((4466..882255))11335500X
= -42.99 mm say 43 mm
Vertical movement at H4 =43 mm down
= -19.70 mm say 20 mm
Vertical movement at H5 = 20 mm down
(71450(466..4882255))11335500X
9
2
5
0
4X
646..88
6
= -3.41 mm say 3 mm
Vertical movement at H6 = 3 mm down
= -20.81 mm say 21 mm
Vertical movement at H7 = 21 mm up
Movement (mm)
47 up
30 up
0
43 down
20 down
3 down
21 up
Description
Weight
Weight of
Insln (Ca Si)
Total Weight
Weight
Used in
calculation
150NB Sch
160 pipe
67.5 Kg/m
17.0 Kg/m
84.5Kg/m
84.5 Kg/m
150 NB Sch
160 900 BW
LR Elbow
24.0 kg
8.0 Kg
32 Kg
32 Kg
150 NB BW
1500 Ib class
Gate Value
725.0 kg
37.0 Kg
762 Kg
762 Kg
kg.
0.15
25.4
0.60
762.0
787.4
=
=
=
kg.m
3.81
457.20
461.01
461.01
Reaction at the point A
=
0.9
= 512.23kg
=
=
787.4 - 512.2
275.17 kg.
422.5
Reaction at the point H1 & H2 =
2
=
211.25 kg
0.00
234.15
0.00
0.0832
32.00
2.66
1.0895
145.42
58.44
411.57
Kg-M
161.10
161.10
Reaction at H2
Reaction at H3
=
=
=
1.95
82.62 kg
411.57 - 82.62
= 328.95 kg.
DISTRIBUTION OF LOAD BETWEEN H2 & H3
2R Sin /2
A
R ( 1- Cos )
R Sin
Applying the above formula for the distance of CG from the center of
the arc for 150 NB LR elbow.
R Sin
229.0 x 1
/ 2
=
145.8mm
Kg_M
0.2605 x
0.6668 x
0.750
44.0
32.0
=
=
11.46
21.34
496.1
372.08
572.1
404.88
404.88
Reaction at H3
=
0.750
Reaction at H4
539.84 kg
572.1 - 539.84
32.26 kg.
422.5
Reaction at the point H4 & H5 =
2
= 211.25 kg.
Kg.
Kg-M
0.5
105.6
52.8
1.60
126.75
202.80
2.275
63.4
144.2
297.75
399.8
Reaction at H5
Reaction at H6
=
=
2.5
159.92 kg
=
=
299.75 - 159.92
135.83 kg
399.8
Kg
Kg-M
2.60
439.4
1142.44
5.35
25.4
135.89
5.80
762.0
4419.60
1226.8
As the nozzle B is relieved of load
5697.93
5697.93
Reaction at H7
=
5.2
Reaction at H6
1095.76 kg
1226.8 - 1095.76
131.04 kg.
FLEXIBLE SUPPORTS
Constant Spring
Variable Spring.
AL
Y
=
Sin
Sin
Considering,
Sin
Y
Z
=
Sin
Sin
YSin
Sin
Z
Since Y SinX
X
Sin
Z
Y
Substituting in Eqn.
=
Sin Sin
Y
i.e.
=
X/Z
or
X
YZ Sin
=
Sin
YZ
Sin
(XYZ
F
Sin)
K
E
(
Y
Z
S
i
n
)
SL
pW
ringS
oin
M
e
m
n
tK
E
Y
Z
i
S
n
K
E
Y
Z
T
h
e
r
f
o
e
L
W
K
E
Y
Z
o
r
L
This equation holds true for all position of load within its
travel range and K, Y, Z and W remain constant. It
is therefore true that perfect constant support is obtained.
But due to spring hysteresis, bearing friction,
sliding friction of moving parts and manufacturing
tolerances, it is not normally possible to keep constant
effort throughout the travel range. The deviation is kept
very minimum by using PTFE washers and bushes at all
pivot points and life time lubricated antifriction bearings.
c)
d)
e)
Spring located vertically with supporting structure
above and the supported pipe line below the spring called
model P by M/s Myricks.
1.
and the
2.
3.
4.
5.
6.
i.
ii.
iii.
iv.
v.
vi.
vii.
viii.
ix.
x.
Variable Spring
5.2.1
5.2.2
5.2.3
5.2.2
5.2.1
5.2.3
For determining the size of the hanger the load deflection table
shall be referred. In order to choose the proper hanger size the
data required is the actual load or the working load (also called
the hot load) and the magnitude and direction of the pipe line
movement from cold to hot .
Locate the hot load in the table. To determine the cold
load, read the spring scale up or down for the amount of expected
movement. The chart must be read opposite from the direction of
pipe movement. The load arrived is cold load.
If the cold load falls outside the working load range of
hanger selected, relocate the hot load to the adjacent
column and find the cold load. When both the hot and cold loads
are within the working range of a hanger, the size of the hanger is
the number found at the top of the column.
Should it be impossible to select a hanger in any
series such that both loads fall within the working range,
consideration should be given for a constant spring hanger. Once
selected, the percentage load variation shall be checked as
follows:
Travel x Spring Rate x 100
Load Variation Percentage =
Hot load
This should be within 25% as specified in the code.
2
3
4
The preset pin becomes loose when the pipe load becomes
the preset or factory calibrated load. The support is then
ready for use.
Once the preset pin is removed the support allows
movement up or down by the specified amount of
travel in accordance with the expected pipe
movement.
When the line is in operation, carefully check the
support for its free movement. Generally no further