PRO1 10E IntroductionMicromaster

Introduction to Micromaster MM420
SIMATIC S7
Siemens AG 2008. All rights reserved.
Date:
File:
07/30/16
PRO1_10E.1
SITRAIN Training for

Automation and Industrial Solutions
Objectives
Upon completion of the chapter the participant will ...
...
understand the principle of an inverter
be able to reset the inverter to factory defaults
...
be able to operate the BOP standard operating panel
...
be able to set basic parameters using the Basic Operator Panel

(BOP)
configuration
SIMATIC S7
be able to integrate the Micromaster into the hardware

be able to monitor and control the Micromaster
Date:
File:
07/30/16
PRO1_10E.2

Principle of an Inverter
Infeed
(Rectifier)
DC
link
Power module
(Inverter)
Three-phase mains system

such as 3 AC, 400V, 50 Hz
Induction
motor
Inverter
Voltage
Variable
speed
Voltage
SIMATIC S7
Voltage
Date:
File:
07/30/16
PRO1_10E.3

Overview: Standard Drives
Application example:
Controlled pumps and
fans in an air
conditioner
MICROMASTER 4 Inverter
(here the different sizes with a
performance of about 0.1 to 250 kW)
SIMATIC S7
Application example:
Conveyor belt
Date:
File:
07/30/16
PRO1_10E.4

Communication: PROFIBUS DP
PROFIBUS Module
SIMATIC S7
Date:
File:
07/30/16
PRO1_10E.5

Main Tasks of the Master Slave Communication

Master-Slave Communication
Reading and writing of parameters
Reading out of fault and diagnostic values
Reading and modifying function values
Controlling the drive process

Permanent setting of control bits and setpoints
Constant reading of status bits and actual values
Parameter index value (PKW)
Process data (PCD)
Size of the main setpoint

Source of the main setpoint
Source of the control bit
Level of the control bit

Size of the main actual value
Level of the status bit
to the inverter
from inverter
How does data transmission take place?
Only triggered if required

Freely accessible to all parameters
SIMATIC S7
Date:
File:
Fast and permanently triggered

With fixed wiring to the process
07/30/16
PRO1_10E.6

Configuration of the MM420, PPO Types
PPO Type 1:
all parameters can

be changed
PPO Type 3:
only the setpoints

can be changed
PKW
PKE
IND
1.
Word
2.
Word
PCD
PCD1 PCD2
STW1
MS
PCD3
ZSW1 MAV
4.
1.
2.
3.
Word Word Word Word
PWE
3.
Word
PPO1
PPO3
PCD4
PCD5
PCD6 PCD7
PCD8 PCD9 PCD10 PCD11 PCD12 PCD13 PCD14 PCD15 PCD16
4.
Word
5.
Word
6.
Word
8.
Word
9.
Word
10.
Word
11.
Word
Access only via SFC

Access with load and transfer instructions
Free
SIMATIC S7
7.
Word
max. for MM420
Date:
File:
07/30/16
PRO1_10E.7
12.
Word
13.
Word
14.
Word
15.
Word
16.
Word
PKW = Parameter Index Value

PKE = Process ID
PWE = Process Value
STW = Control Word
ZSW = Status Word
MS = Main Setpoint
MAV = Main Actual Value

Assigning Parameters to the Command Source and Setpoint Channel

Control parameterizing path:
P0927 = 0000 0000 0000 1111
1
2
4
5
6
Digital inputs
USS from BOP Link
Communications module
Fixed frequencies
P0700 =
Ramp-function generator
Additional setpoint
Control reference frequency:

P2000 = 50 [Hz]
...
...
...
FF1 ...
FF2 ...
FF3 ...
Motor potentiometer
Analog setpoint
USS from BOP Link
Communications module
Setpoint
frequency
1
2
3
4
6
Starter
a
Actual
frequency
Main setpoint
Additional setpoint
P1000 =
Setpoint source
SIMATIC S7
Control word
Bits 0 to 15
internal sequence control system Micromaster
BOP/AOP keys
USS bus using RS232
PC-inverter mounting set
Status word
Bits 0 to 15
Command source
Date:
File:
P1000 = b, a
07/30/16
PRO1_10E.8

Communication with PPO Type 3
MM 420
CPU
T QW 42
T QW 44
QD 42
Control word
Main setpoint
PROFIBUS-DP
L IW 42
L IW 44
SIMATIC S7
ID 42
Status word
Main actual value
Date:
File:
07/30/16
PRO1_10E.9

Structure of the Control Word

W # 16 #
7
1
W # 16 #
15 14 13 12 11 10 9
7
8
F
1
1
Rising edge for switching on !
E
5
Motor ON
Motor OFF
ON/OFF 1
OFF 2
OFF 3
Pulse-Enable
Ramp-function Generator-Enable
Ramp-function Generator-Startup
Setpoint-Enable
Fault-Acknowledge
JOG right
JOG left
Control from PLC
Reverse
--Motor-Poti up
Motor-Poti down
Command Data Set Bit 0
SIMATIC S7
Date:
File:
07/30/16
PRO1_10E.10

Structure of the Status Word
15 14 13 12 11 10 9
Drive ready
Drive ready to run
Drive running
Drive fault active
OFF2 active
OFF3 active
Switch on inhibit active
Drive warning active
Deviation Setpoint / Actual
PCD control (PLC)
Maximum frequency reached
Warning motor current max.
Motor holding brake active
Motor overload
Motor running direction right
Inverter overload
SIMATIC S7
Date:
File:
07/30/16
PRO1_10E.11

Integrating a Drive in the HW-Config
SIMATIC S7
Date:
File:
07/30/16
PRO1_10E.12

Controlling the MM420 with Monitor/Modify Variables
Switch off: W#16#047E

Switch on: W#16#047F
Actual Value (Hexa) Act. Value (Decimal) Act.Val. (Frequency) Speed under rated load (rpm)
SIMATIC S7
4000
16384
50
1350
3000
12288
37.5
1012.5
2000
8192
25
675
1500
5376
16.4
443
1000
4096
12.5
337.5
500
1280
3.91
105.5
Date:
File:
07/30/16
PRO1_10E.13

S7 Program for Controlling the Drive

Control word for Motor ON:
Hex Bit
0
F 1
2
3
4
5
7
6
7
8
9
4 10
11
12
13
0
14
15
SIMATIC S7
Date:
File:
07/30/16
PRO1_10E.14
Function
ON/OFF 1
OFF 2
OFF 3
Pulse enable
RFG enable
RFG start
Setpoint enable
Fault acknowledge
JOG right
JOG left
Control from PLC)
Reverse (setpoint inversion)
--Motorpoti (MOP) up
Motorpoti (MOP) down
Command data set Bit 0

BOP (Basic Operator Panel) Standard Operator Panels

SDP (= Status
Display Panel)
BOP (= Basic
Operator Panel)
Setting parameters (changeable parameters):
SIEMENS
SIEMENS
5.00
I
O
<>
Fn
Jog
MICROMASTER 440
Index of a parameter (sub-parameters):
MICROMASTER 440
As delivered from factory

LED Status display
SIMATIC S7
Parameter keypad
for easy
commissioning
or changing
individual parameters
Monitoring parameters:
Date:
File:
07/30/16
PRO1_10E.15

Keys on the Operator Panel

Start the converter with parameterized ramp-up time
Bring the converter to a standstill with parameterized ramp
down rate. Press twice and the converter coasts to a
standstill.
Changes the direction of rotation
Motor starts and rotates at the preset jog frequency. Motor
rotates as long as the button remains pressed
Parameter access. Is used to select the parameter number
and to accept the value
Increase parameter number or value
Decrease parameter number or value
This key has a series of functions:
- Roll function to display the 5 most important values
- More exact setting of parameters, e.g. decimal places
- Jump to Parameter 0000. The display shows r0000
SIMATIC S7
Date:
File:
07/30/16
PRO1_10E.16

PROFIBUS Communications Module: Setting the Address

Switch number
Add to address
16
32
64
Example 1: Address = 9
on
off
off
on
off
off
off
Example 1: Address = 88
off
off
off
on
on
off
on
Some addresses have a particular meaning
SIMATIC S7
Address
Meaning
PROFIBUS address is specified

by Parameter P0918
1 to 125
valid PROFIBUS address
126, 127
invalid PROFIBUS address
Date:
File:
07/30/16
PRO1_10E.17

Exercise 1: Reset to Factory Default
Parameter
Value
Comment
P0010
30
Reset to
Factory Default
P0970
End
S1 = Drive On/Off
P0010 = Commissioning filter
S2 = Reverse direction of rotation
P0970 = Reset to factory defaults
S3 = Acknowledge fault
P3900 = End of quick commissioning
H1 = Fault (is lit when there is no fault)

P1 = Potentiometer for the frequency/speed
SIMATIC S7
Date:
File:
07/30/16
PRO1_10E.18

Exercise 2: Setting the MM420 Parameters with the BOP

If the PROFIBUS
address was set from the
hardware side,
P0918 can only display
Parameter number
Value
Comment
P0003
Expanded parameter access
P0700
Control signals from PROFIBUS
P0918
PROFIBUS address of the MM420
P1000
Frequency setpoint from Potentiometer
P1120
2.00
Ramp-up time 2 seconds
P1121
2.00
Ramp-down time 2 seconds
Setpoint before ramp-function generator:
50 Hz
Setpoint after ramp-function generator:

Internally generated
Setpoint frequency ramp-function
Setpoint frequency
50 Hz
SIMATIC S7
P1120
Date:
File:
07/30/16
PRO1_10E.19
P1121

Exercise 3: Integrating a Drive in HW-Config
SIMATIC S7
Date:
File:
07/30/16
PRO1_10E.20

Exercise 4: Controlling the MM420 via PROFIBUS
Switch off: W#16#047E

Switch on: W#16#047F
Actual Value (Hexa) Act. Value (Decimal) Act.Val. (Frequency) Speed under rated load (rpm)
SIMATIC S7
4000
16384
50
1350
3000
12288
37.5
1,012.5
2000
8192
25
675
1500
5376
16.4
443
1000
4096
12.5
337.5
500
1280
3.91
105.5
Date:
File:
07/30/16
PRO1_10E.21

Exercise 5: Controlling a Drive via the Touchpanel

CPU
P
R
O
F
I
B
U
S
MM420
D
P
SIMATIC S7
Date:
File:
07/30/16
PRO1_10E.22


PRO1 10E IntroductionMicromaster

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

PRO1 10E IntroductionMicromaster

Uploaded by

Copyright:

Available Formats

Introduction to Micromaster MM420

Siemens AG 2008. All rights reserved.

SITRAIN Training for

understand the principle of an inverter

be able to reset the inverter to factory defaults

be able to operate the BOP standard operating panel

be able to set basic parameters using the Basic Operator Panel

Siemens AG 2008. All rights reserved.

be able to integrate the Micromaster into the hardware

SITRAIN Training for

Three-phase mains system

Siemens AG 2008. All rights reserved.

SITRAIN Training for

Overview: Standard Drives

Siemens AG 2008. All rights reserved.

SITRAIN Training for

Siemens AG 2008. All rights reserved.

SITRAIN Training for

Main Tasks of the Master Slave Communication

Controlling the drive process

Parameter index value (PKW)

Process data (PCD)

Size of the main setpoint

Level of the control bit

How does data transmission take place?

Only triggered if required

Siemens AG 2008. All rights reserved.

Fast and permanently triggered

SITRAIN Training for

Configuration of the MM420, PPO Types

all parameters can

only the setpoints

PCD8 PCD9 PCD10 PCD11 PCD12 PCD13 PCD14 PCD15 PCD16

Siemens AG 2008. All rights reserved.

Access only via SFC

max. for MM420

PKW = Parameter Index Value

SITRAIN Training for

Assigning Parameters to the Command Source and Setpoint Channel

Control reference frequency:

Siemens AG 2008. All rights reserved.

internal sequence control system Micromaster

SITRAIN Training for

Communication with PPO Type 3

Siemens AG 2008. All rights reserved.

SITRAIN Training for

Structure of the Control Word

Siemens AG 2008. All rights reserved.

SITRAIN Training for

Structure of the Status Word

Siemens AG 2008. All rights reserved.

SITRAIN Training for

Integrating a Drive in the HW-Config

Siemens AG 2008. All rights reserved.

SITRAIN Training for

Controlling the MM420 with Monitor/Modify Variables

Switch off: W#16#047E

Siemens AG 2008. All rights reserved.

SITRAIN Training for

S7 Program for Controlling the Drive

Siemens AG 2008. All rights reserved.

SITRAIN Training for

BOP (Basic Operator Panel) Standard Operator Panels