Prezentacja GD Connect 12

Control your
compressed air costs!

GD Connect 12
Advanced Air Management
System with up to 35 %
energy savings!
GD Your Smart Partner to Save Energy and Money
Efficient Controller Systems
CO2 Reduction
GD Air Compressors
The Perfect Fit!
gdcompressors.eu@gardnerdenver.com
Prosperous Business
Opportunities
Today: Low energy costs & low emissions are a must

Why do we make
more energy efficient compressor and controllers?
Facts aprox 70% of electrical energy is used in Industry
According to Industry figures 10% of all energy used in
industry is used to produce compressed air.
By using a controller to run the system more efficiently it is
estimated that most systems can reduce there energy
consumption on compressed air plants by around 25 %.
Customers
Customersare
areinvesting
investingininmore
moreand
andmore
moreenergy
energysaving
savingequipment.
equipment.
GD Sequencer Solutions
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GD Connect 12
Unique Compressed Air Management System
State-of-the-art technology
Easy to install
Simple to operate
Great performance and efficiency
Detailed management reports
Orchestras your complete air stations

RS485-3
ModBus-RTU
digital I/O
PROFIBUS (optional)
Customer's PLC
to control the air station
RS485-2
Dig. input DI-1
RS485
Selection switch to
activate a profile
Dig. input DI-2

Analogue input AI-1
Dig.inputs
RS485-1
Line pressure
sensor
-> up to 12 compressors
Compressor 1
Compressor 2
Compressor 3
Receiver
Dryer
Selection
switch to
activate a
profile
Filter
Technical data on a view

Display, Coloured graphic touch panel: 5,7, resolution QVGA (320x240)
Compressor connection via interface RS485
Max. 12 compressors: Fix speed, variable speed
Max. cable length 1200m, 2-wire, protected cable
Voltage supply 110V / 230V, 50 / 60Hz, adsorbed power 16 VA
Extension module connection via interface RS485 (max. 4 extension modules)

Customer connection via interface RS485: Protocol ModBus RTU, optional PROFIBUS
2 Analogue inputs 4..20mA, 24VDC, max. 500m
Input 1: passive, pressure sensor
Input 2: passive / active referring to connection to volume flow senso r
3 Digital inputs max 20m, > 20m coupling relay required

2 Digital outputs, Potential free relay outputs, Rating max. 250V / 1A
SD memory card
Latest microprocessor technology: Safe + fast exchange of data
A complete package - ready for installation

GD Connect 12 in metal sheet cabinet, IP 54
Line pressure sensor
Set of plugs to connect compressors
SD card
Quick start manual and CD-ROM hand book multi lingual
Only few Accessories - easy to select

Compressor module (STD): Fix speed compressor
Compressor module (VSD): Variable speed compressor
PROFIBUS module
Extension module (max 4 to 1 GD Connect 12)
Sensor for volume flow
Sensor for dew point, type ZHM100
Control box lock
Sensor for temperature
And even more

Web server module incl. visualisation
Data logging report software
9
Compressor Module STD (> for standard fixed speed compressors)

STD
STDModule
Modulerequired
requiredfor:
for:
Gardner Denver models with GD AirSmart control

All competitor fixed speed compressor controls
All competitor fixed speed compressor controls
Installation via DIN rail TS 35, 24-230V UC

no coupling relay required
2 plugs RS485 interface
LED indication at inputs and outputs
3 digital inputs
Standby, no fault
Motor running
Full load
3 digital outputs
Remote load enable

Remote load
Remote half / full load
10
xed sor
i
f
lary pres
p
m
em
Ex ed co
spe
Compressor Module VSD (> for variable speed compressors)

VSD
VSDModule
Modulerequired
requiredfor:
for:

All competitor variable speed compressor controls
All competitor variable speed compressor controls
VSD
Installation via DIN rail TS 35, 24-230V UC

no coupling relay required
2 plugs RS485 interface
LED indication at inputs and outputs
4 digital inputs
Standby, no fault
Motor running
On load
Speed
Modulated line pressure
Line pressure sensor compressor
11
ble
a
i
r
va ssor
y
r
a
pl mpre
m
e
Ex ed co
spe
Compressor Extension Module (> for downstream products)

Extension
for:
ExtensionModule
Modulerequired
required for:
Supply voltage versions

1) 230 V / 50/60Hz
2) 110 V / 50/60Hz
Refrigeration Dryer
Refrigeration Dryer
Adsorption Dryer
Adsorption Dryer
Filters
Filters
Condensate Management
Condensate Management
etc.
etc.
2 relay outputs
(programmable)
2 analog inputs
8 digital
inputs
Pressure sensor
Temperature sensor
( Future development )
12
Advanced touch-screen display

Features:
Latest microprocessor technology
So far in 17 languages available
Intuitive user guidance
Benefits:
13
Easy to use
Comprehensive information
Provides all performance data on a view
Unique setting-up function

GD Connect 12
Commissioning Wizard
Features:
Guidance via series of on-screen prompts
Set-up guidance for commissioning engineer
Ensuring the correct settings of parameters

The GD Connect 12 is now ready for operation.
Benefits:
Easy and quick installation
Safe and reliable operations ensured

GD Pilot Connect
14
No special training requirements
All key performance data at a glance

Pressure range
Current network demand
Current line pressure
Compressor status indicator
Current Profile in use

Last warning or Alert
Reset
Link to information screens
Link to programming screens
SD Card (used for data logging)

Current date and time
15
All key performance data at a glance
Compressor is in
currently switched
off.
16
Compressor is in
blow-down phase
(start protect
active)
Compressor is in
standby mode
waiting for signal
to start.
Compressor is in
motor start phase.
Compressor is onload. Variable speed

machines show
loading as a
percentage.
Compressor
A shutdown has
is on-load but
been triggered.
yellow indicates a
warning
Communication error
has occurred
between GD PILOT
CONNECT and
this compressor
Characteristics of each compressor

Instant information on each specific compressor
Events
Service on
17
Characteristics of each compressor
18
Operating profile
Overview timer control
The compressed air station is

adjustable to the air demand
Shows which compressor profiles will be

used at any particular time.
Information menu
Information Menu Overview

Timer Control Overview
Current Profile
Air Station Events
Measured Values
Operating Hours
Statistics
Software (Installed Version)
19
Information menu
GD Pilot Connect
20
Workload of each compressor - equal time sequencing
Absolute operation hours of each compressor
21
Relative operation hours of each compressor
Compressed air demand
Line pressure
22
Compressed air demand
Statistics of the compressed air demand

To determine when the peak demand occurs
in a factory to allow you to adapt profiles for these times
23
Energy savings by low operating pressure

Without Management System
With GD Connect 12 Air Management System
Pressure Band Control
Pressure- Cascade- Control

Compressor 1
7.5 bar
Large
pressure
band
Total pressure band
Compressor 2
Compressor 3
Compressor 4
Compressor 5
Energy saving
6.7 bar
Compressor 1- 5
6.5 bar
6.5 bar
24
Pressure reduction by
3 x 45kW-7.5bar (fixed speed)
2 x 110kW-7.5bar (fixed speed)
Total power less at 6.7 bar
At 8000 working hours/year
Energy saving
p = 0,8 bar
3 x 1.4 kW
2 x 5.2 kW
Cost saving at 0.10 / kWh
11,680 / Year
4.20 kW
10.40 kW
14.60 kW
116,800 kWh
Small
pressure
band
Summary of main features

GD Connect 12 automatically selects the most efficient
combination of up to 12 compressors same or different in
size, fix speed and variable speed
Intelligent energy saving compressed air control at a small
pressure band
Software assistant at commissioning
17 languages selectable
Real time clock
12 different operation profiles can be defined
Profile selection automatic or via digital input
Indication of statistics, events, diagrams
Digital inputs and outputs for remote monitoring and control
Data logging via SD card (MS Excel compatible)
25
Summary of main benefits

The compressed air generation continuously is adapted to the air
demand at optimised low pressure band.
High energy saving:
Every Compressor of different size and type is selected to
operate at its most efficient performance range.
Avoiding inefficient idle running by selecting the correct
size of compressor.
User friendly operation and installation:

Easy installation by 2 wire ModBus structure connection
Easy commissioning via step-for-step assistant
(help function)
Actual status overview on the whole installation
Maintenance indication, easy analysis of failure event
No additional hardware required at actual
GD Pilot controllers
26
Maximise Your Revenue Opportunities!

Take advantage of increasing
energy costs
Take advantage of
environmental change fears
Take advantage of
your knowledge
Convince your customers

before others do
27
Option: Webserver Module / Visualisation
28
Visualisation via web server module

Benefits of visualisation
SAM visualisation allows the
user to connect to the SAM via a
dedicated web server
The user via a PC can visualise
selected data for a compressor
system which can be viewed on
the screen of the SAM
No actual compressor settings
can be adjusted or controlled via
the visualisation package
29
Visualisation via web server module

Scope of supply
1 x Web server module
1 x RS485 connection cable 1 mtr
1 x Ethernet cable 3 mtr
Set of cable glands
SD Card 2 GB
Web server module available in
230 V/50-60Hz or 110 V/50-60Hz
30
Visualisation: How it works

1. The web server module connects direct to the
SAM via a RS485 port with a maximum cable
length of 1200 mtrs
2. The web server module is then given an IP
address and can be accessed by anyone with
permission on the network using a standard
internet browser
3. Users connect into the companys LAN network
via a standard network cable Remote
access is available via a VPN connection
To view the visualisation on your internet browser
you will need to download adobe flash player
http://www.adobe.com/products/flashplayer
31
Connect12
Web server
module
1
2
3
Customers LAN network
Overview
After password protected loggin the customer will be able to view
the SAM visualisation home screen
32
Overview
General structure on 1st view
1. Line pressure
2. Pressure settings
3. Status of each
compressor
4. Consumption
5. Profile and warning
messages
6. Scaling (adjustable)
5
33
Detailed Compressor information
Controller type
Actual Input Power
FADs
Running hours
Discharge
temperature
Pressures
34
Events
Events
Display a record of any
controller events
Show a historical record of any
fault and warnings
35
Operating Hours
Operating Hours
Display data for individual compressors
Absolute hours: Total hours since installation
Operating hours: Hours run from desired date
which can be set on the SAM
Hours for both absolute and operation are
shown as total run hours and loaded hours
Precise number of hours can be visualised by
clicking on the graph
36
Profiles
A profile is a pre configured
setting of how each compressor
is prioritises
Up to 12 profiles can be pre
programmed and selected, which
allows you to see which profile is
operational
Allows you to view the
configuration of each profile
37
Email messaging
Features
Automatic instant email messaging of
faults and warnings
Automatic email messaging of statistics
Up to 3 different email addresses to
allocate different type of information to
designated people
38
Timer Control
Shows the individual settings and timings for each profile
All the profiles compiled can be viewed
39
Statistics
Shows the min and max operating values since a pre set date
Shows the total amount of delivered air stated in m3, used energy stated
in kWh and spec. power consumption stated in kW/m3/min
40
Statistics
Data Download
Allows the user to download comprehensive compressor data for each day,
week or month as well as logging files
41
Statistics
Data Download
E.G. Daily statistics
42
Settings
Password protected
Shows software information for the Web server and SAM
Allows the IT settings to be adjusted and configured for individual site
compatibility (e.g. Compressor data, email addresses, and energy tarifs)
43
Language Versions
44
English
German
French
Spanish
Italian
Ensures all parameters are shown in the

selected language
Uses local values such as cfm or m3/min
Main Benefits
45
Allows remote visualisation of the compressors and overall system

Simple and easy to install
Shows real time volume and pressure supply
Easy to read data in graphical format
Displays overall statistical data for efficient system control
Data logging via the dedicated SD card
Any warnings are displayed instantly on the home page
Email messaging of statistical data
Instant email messaging of faults and warnings
Any warnings are displayed instantly on the home page
View selected profile and profile parameters

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Control your

compressed air costs!

GD Your Smart Partner to Save Energy and Money

Efficient Controller Systems

Today: Low energy costs & low emissions are a must

Orchestras your complete air stations

Dig. input DI-2

Technical data on a view

Extension module connection via interface RS485 (max. 4 extension modules)

3 Digital inputs max 20m, > 20m coupling relay required

Latest microprocessor technology: Safe + fast exchange of data

A complete package - ready for installation

Only few Accessories - easy to select

And even more

Compressor Module STD (> for standard fixed speed compressors)

Gardner Denver models with GD AirSmart control

Installation via DIN rail TS 35, 24-230V UC

Remote load enable

Compressor Module VSD (> for variable speed compressors)

Gardner Denver models with GD AirSmart control

Installation via DIN rail TS 35, 24-230V UC

Modulated line pressure

Line pressure sensor compressor

Compressor Extension Module (> for downstream products)

Supply voltage versions

Advanced touch-screen display

Latest microprocessor technology

So far in 17 languages available

Intuitive user guidance

Provides all performance data on a view

Unique setting-up function

Guidance via series of on-screen prompts

Set-up guidance for commissioning engineer

Ensuring the correct settings of parameters

Easy and quick installation

Safe and reliable operations ensured

No special training requirements

All key performance data at a glance

Current network demand

Current line pressure

Compressor status indicator

Current Profile in use

Link to information screens

Link to programming screens

SD Card (used for data logging)

All key performance data at a glance

Compressor is onload. Variable speed

Characteristics of each compressor

Characteristics of each compressor

Overview timer control

The compressed air station is

Shows which compressor profiles will be

Information Menu Overview

Workload of each compressor - equal time sequencing

Absolute operation hours of each compressor

Relative operation hours of each compressor

Compressed air demand

Compressed air demand

Statistics of the compressed air demand

Energy savings by low operating pressure

With GD Connect 12 Air Management System

Pressure Band Control