Professional Documents
Culture Documents
5/30/16
Agenda
Pump Fundamentals
Head & Pressure
(Distinction)
System Curve
(Static / Dynamic Head)
NPSH & Cavitation (Importance)
Special Applications
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PRESSURE is:
The force per unit area exerted
by the liquid column
Used to specify the equipment
requirements
Measured in KG/cm2, Bars, kPa
A function of the liquid SG
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30.5 kPa
30.5 M
30.5 M
Velocity = Head
Velocity is the key:
Impeller increases the liquids velocity
Casing converts velocity to pressure or head
Head in the casing increases as you travel around the perimeter
The larger the impeller or the faster the shaft speed the higher the
velocity
More Velocity = Higher Head
Casing
Impeller
Like this:
(Animated Graphic)
Pump Fundamentals
Static Differential Head = Elevation change (Fixed)
Friction Head Loss = Pipe friction (Variable)
Total Dynamic Head
Pressure (psi)
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Velocity Head
Velocity Head (hvs) is the energy a liquid
requires to go from stationary state to
velocity V
Velocity Head (hvd) is the discharge energy a
liquid has as it goes out the discharge
Velocity Head = V2/2g
It is part of the total head calculation
Velocity Head
Example:
Water shoots out the top of a vertical pipe a certain
height (drinking fountain)
Head in the pipe can be measured with a Gauge.
The height it shoots out of the pipe cannot.
That height above the pipe is roughly the Velocity
Head.
TDH = (Hd
disch
- H s ) + H v + Hv
suct
ent
exit
Hf
pipe
Static Head
SG
ent
suct
T
o
t
a
l
H
e
a
d
F
e
e
t
Constant Flow
of Total
Head
Cavitation
Cavitation occurs when the Pressure
(NPSHAvailable) at the impeller eye drops below
the Vapor Pressure (NPSHRequired)
Cavitation is the continuous formation and
collapse of Vapor Bubbles as the liquid
travels through the impeller
This collapse (Implosion) of the bubbles
releases a lot of energy causing damage to
the impeller and other wear components
Cavitation Damage
Special Applications
Filter Press Feed
Usually the final or waste slurry product is fed into a filter cloth
press to be dewatered and form a cake for transport / disposal
Pressure or vacuum is applied to reduce the moisture content
Pump starts at high flow, low head & low RPM (VFD control)
As the press starts to fill up flow starts to decrease and pump
RPM is increased to overcome the increased resistance
Filter presses run in cycles per hour - 3, 4, 5 or 6
Need to know the two extreme duty points along with slurry
details to correctly select and size the pump
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Special Applications
Filter Press Feed
Duty Points:
Max flow:
1,345 gpm (305 m3/hr) 81.5 ft (24.8 m) 60 psi (414 kPa)
Min flow:194 gpm (44 m3/hr)
244.5 ft (74.5 m) 180 psi (1242 kPa)
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Special Applications
Cyclone Feed
Usually used to separate the coarse and fine solid factions in
the slurry P80 split
Typically used primary and secondary grinding circuits like the
SAG mill and ball mill
The required cyclone pressure converted to head must be
added to the TDH. No discharge velocity head is included in
the TDH calculation
Cyclone inlet pressure (usually 12-15 psi or 83-104 kPa) is
converted to head and added to the TDH
As pump wears, VFDs often used to maintain cyclone pressure
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Special Applications
Cyclone Feed
Duty Point:
Duty:
1,100 gpm (250 m3/hr) 65.2 ft (19.9 m) 48 psi (331 kPa)
Cyclone: 12 psi (83 kPa) = 16.3 ft (5.0 m)
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Special Applications
Slurry with Air / Froth
Reagents are used to form bubbles to float mineral sulfide of
some ores for recovery. Example: MoS2 (Molybdenum Disulfide)
Froth is difficult to pump and can cause performance issues like
Air binding of the impeller eye
Reduced flow, TDH and efficiency
SRL-S pump can handle up to 2.5 froth factor without over sizing
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Shearpeller
Unique impeller design to handle
slurries with froth / entrained air
or long / stringy particles
Replaces standard impeller
Larger pump not required
Variety of materials available
TM
Model SRL - S
8 Sizes
2x2-10
3x3-10
5x4-15
8x6-18
10x8-21
12x10-25
14x12-29
16x14-34
Cw=30%
TDH = 75-ft.
SGSolids=3.4
SGSlurry=1.26
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Special Applications
Tailings Pumps in Series
As the name implies, these pumps transport refuse at the end of
the process to the tailings disposal site
Slurry is transported over a long pipeline to a higher elevation
Total head is usually high requiring more than one pump
Sometimes more pumps are used for lower RPM
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Tailings Pumps
You can calculate the system head if static head,
pipeline length, diameter & material are known
Sometimes, pipe size recommendation is requested
Important to know critical carrying velocity
We use between 4.5 fps (1.5 mps) 12 fps (3.7 mps)
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Special Applications
Multi-Stage Tailings
Duty Point:
Duty:
Discharge pipe = 16 ID (400 mm) Length 18,300 ft (5.6 km) Vd = 8.0 fps (2.4 mps)
TDH = 550 (hstatic) + 1.7 (hentrance) + 197.3 (hfriction) + 1.0 (hexit) = 750 ft
A single stage centrifugal pump cannot produce this TDH
Options include 4, 5 or 6 pumps in series
Rubber impeller can be used with 6 pumps in series
Pump = 14x12-29 Model SRL-CXHD (400 psi) NR lined
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MULTI-STAGE PUMPING
EXAMPLE
If we go with rubber and 6 pumps in series,
Conditions for single pump with 125 ft TDH should
be entered into ePrism
Sometimes better to enter six individual pumps with
same TDH but different suction pressures. This
way the correct motor sizes can be selected
ePrism cannot currently differentiate between a
single and multi-stage service. You must manually
select the high pressure (400 psi) version of the
14x12-29 SRL-CXHD pump
Always better to have at least two pumps with VFD
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MULTI-STAGE PUMPING
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MULTI-STAGE PUMPING
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MULTI-STAGE PUMPING
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ANY QUESTIONS ?
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